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Quality Control
is a procedure with well defined steps implemented and
executed by organizations to make sure that their product or service is
governed by certain quality standards, thresholds, limits and guidelines. is the ultimate aim of an efficient business.
Establish Controls
Establishment of specific set of controls to which product
and service quality are to conform.
Test and Check the Product/Service
Checking product or service quality is very important
even if the manufacturing was done as per defined
controls.
Analyze Variance
Analyzing variances between set controls and actual
quality. Ideally there should not be any variances
Check and Define Limits
There should be proper checking as to whether the
variances are within statistical limits. These are defined
as tolerance levels
Corrective Decisioning
If the variances are way over the tolerance limits then
a corrective action and decision has to be taken for
sure. Either it can be rejecting a batch or sending them
back for rework to improve the overall quality.
Benchmark and Feedback
This includes establishing procedures so that the variances do not arise again
Automated and Statistical
This method focusses on automating the
entire manufacturing process in which there is
a constant monitoring of quality control limits
and thresholds against the manufactured
products.
Manual Sampling Driven
In many business, the method of sampling
and inspection is used where a random sample
is taken from the inventory of almost finished
goods and are manually inspected by the
quality assurance department.
Quality Assurance
is the overall execution and
inspection of the produced
goods and services against
the limits set by the quality
control
Supply Chain Management
is the
coordination of a business’ entire
production flow, from sourcing raw
materials to delivering a finished item.
Sourcing
involves identifying which providers to work
with, negotiating contracts and managing supplier
relationships to ensure a reliable supply of raw
materials and components.
Manufacturing
_____ involves
organizing the supply chain
operations required to accept
raw materials, design and
produce the product, and handle
quality control.
Delivery
____ involves the transportation
and distribution of finished
products to meet customer needs.
Returns
Handling returns involves creating a network
or process to take back defective, excess or
end-of-lifecycle products.
Lean Supply Chain Management
This approach focuses on eliminating waste in all forms, including
excess inventory, unnecessary transportation and inefficient
processes. The goal is to create a streamlined, cost-effective
supply chain.
Agile Supply Chain Management
This approach emphasizes quick response to changes in customer
demand and market conditions. It often involves practices such as
quick batch production, rapid replenishment and flexible supplier
contracts.
Six Sigma
This approach is data-driven and aims to eliminate defects and
reduce variability in supply chain processes.
Total Quality Management
This approach focuses on improving quality throughout the supply
chain, with the goal of increasing customer satisfaction
Resilient Supply Chain Management
This approach focuses on building a supply chain that can withstand
disruptions and adapt to changing conditions
Green Supply Chain Management
This approach focuses on minimizing the environmental impact of
the supply chain and promoting social responsibility.
Digital Supply Chain Management
This approach uses technologies such as artificial intelligence (AI),
machine learning (ML), Internet of Things (IoT) and advanced
analytics to enhance various aspects of supply chain management,
including demand forecasting, inventory management and logistics.
AI and ML
revolutionized demand forecasting, allowing
companies to predict sales with greater accuracy and
adjust their production, inventory levels and pricing
strategies accordingly.
Internet of Things
__ devices, such as sensors and radio-frequency
identification (RFID) tags, collect real-time data on
inventory levels, shipment tracking and asset
performance.
Industry 4.0
incorporates new technologies such as
digital-physical systems, augmented reality, cloud
computing and advanced data analysis.
Blockchain technology
is enhancing supply chain
transparency, traceability and security.
Operations Strategy
An operations strategy refers to the system an
organization implements to achieve its long-
term goals and mission.
Core Competency Strategies
This strategy involves identifying the core
business practices within your company that can
leverage existing strength to maximize profitability.
Corporate Strategies
This strategy is most concerned with your
company
’s mission statement and involves
developing production initiatives, key performance
indicators (KPIs), and decision-making processes
that will help reach the desired mission
Competitive Strategies
This strategy involves distinguishing your business
from others in the same space, and requires
consideration of what your competitors are doing.
Product or Service Strategies
This strategy requires focus on quality control of
existing products or services, as well as
development of new offerings.
Customer-Driven Strategies
This strategy is all about the customer’s
experience, and all operational decisions are
determined by looking at it.
Forecasting
refers to the analysis of current and
historical business data to discover trends and make
educated predictions about future data.
Time Series
A time series forecast uses historical data that corresponds to a
specific period, such as inputs every 30 days over ten years
Associative Models
These forecasting models attempt to identify different
variables and understand their association.
Short-range Forecasts
that usually look three months into the future. These
horizons are often used for hiring, scheduling, or production-level
predictions.
Medium-range Forecasts
peer anywhere from three months to 12 months
into the future and are generally used for budgeting, sales, and demand
planning.
Long-range Planning
use available data to gauge three or more years into
the future to foresee capital expenditures, relocation and/or expansion, and
research and development (R&D).
Economic Forecasts
make predictions
related to inflation, the supply of
money, and other economic factors
that can affect businesses and
production schedules.
Technological Forecasts
keep track of the
rate of technological progress.
As technologies mature and present
applicable business use cases, you may
want to invest in new facilities, equipment,
and/or processes.
Demand Forecasts
estimate consumer demand
for a business's products or services.
You can use a ____ to estimate
production, supplies needed, and all other
relevant inputs, including the number of raw
materials or employees required.
Run Rate
s useful to extrapolate demand
patterns, availability of resources at different
times, and financial liabilities at different stages
of the production process.
Driver-based Forecasting
This method uses key operational metrics to
predict the obtainable output
Risk-Based Forecasting
This approach assesses the possible
risks that the process could run into,
such as strikes, machine failures, budget
overages, etc., and makes a plan to
mitigate some, if not all, of these factors
before they become problems
Scheduling
Staff and inventory forecasting are critical
functions to meet demand.
The ____ process involves organizing,
selecting, and allocating the necessary resources
to complete the desired outputs over a period of
time.
Material Requirements Planning
is a system used to calculate the total
materials needed to manufacture a final product.
___ requires inventory management so you can
determine if any additional materials are or will
be needed and appropriately schedule
production