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what is FPD model cast duplication method
what is needed to for this method?
refractory model and casting process
when is this used
what is a risk
what is FPD model cast duplication method
another method for bridge fabrication. We use this method if we have to make a bridge restoration, but the preparation of the abutment teeth is very complicated
dental technician will cast the bridge over the model, but according to this reason we need a model made of refractory material (able to withstand high temperatures of casting). Because for base metal alloys the temperature of casting is over 1000C and we need a model made of refractory material able to withstand these temperatures.
what is needed to for this method?
dental technician will cast the bridge over the model, but according to this reason we need a model made of refractory material (able to withstand high temperatures of casting). Because for base metal alloys the temperature of casting is over 1000C and we need a model made of refractory material able to withstand these temperatures.
refractory model and casting process
Initial Model:
A first impression is taken and poured with plaster or dental stone to create the initial model.
Duplicating the Model:
This model is duplicated using A-type silicone (commonly used today) or reversible hydrocolloid.
The silicone is poured into a plastic mold around the gypsum model.
Once set, the gypsum model is removed and the mold is filled with refractory (investment) material to create a heat-resistant duplicate.
Wax Application:
The refractory model is dipped into a mixture of special waxes to create a smooth, sticky surface.
The wax-up (retainers, pontic) is done directly on this model in full contour.
Wax is later reduced on the vestibular surface and incisal edge to allow space for porcelain layering.
Spruing and Investing:
Sprue formers and the crucible former are attached.
The model is placed into a casting ring and invested with investment material.
Casting:
After wax elimination, molten alloy is cast into the mold.
The refractory model is destroyed during this step.
Finishing:
The final bridge is removed and all adjustments, cleaning, and polishing are done on the original (first) model.
when is this used
We use this method in a case of complicated teeth preparations on the abutment teeth or if we have to make very big or very long bridge restoration.
what is a risk
If done normally in such cases there is a big risk of deformation of the wax pattern on the retainer therefore it is better to cast it directly on the refractory model.