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GMPs
regulations developed by the FDA.
GMPs
are minimum requirement that the industry must meet when manufacturing, processing, packing, or holding human and veterinary drugs
cGMPs
establish personnel, facilities, and manufacturing processes to ensure that the finished drug product has the correct identity, strength, quality, and purity characteristic
Quality Control
Group within the manufacturer that is responsible for establishing process and product specifications.
Specifications
: criteria to which a drug product should conform to be considered acceptable quality for its intended us
Quality Control
tests the product and verifies that the specifications are met .
Quality Control
includes the acceptance and rejection of the incoming raw materials, packaging components, drug products, water system, and environmental conditions that exist during the manufacturing process.
Quality Assurance
the group within the manufacturer that determines that the systems and facilities are adequate, and that the written procedures are followed to ensure that the finished drug product meets the applicable specifications for quality
Good Manufacturing Practice
Ensures that products are consistently produced. The standard of quality must be suitable for use.
Administrative Order no. 220 s. 1974
AO of Regulatory Aspects of CGMP
1) Quality control 2) Production control
Good Manufacturing Practices (GMP) is a responsibility of:
To audit or to inspect periodically the procedures, equipment and facilities
To detect non compliance
Functions of the QUALITY CONTROL in the GMP:
A. Contamination
B. Personnel
C. Buildings
D. Equipment
Area of Concerns
Quality variation
Contamination (from people and environment)
Mix-ups and errors
Product recalls
a. Contamination: non-compliance to cGMP could result in the ff:
Causes financial losses.
Bad publicity
Harmful publicity which can have a negative effect on sales.
Causes adverse psychological effects on the employees
The ff. are the disadvantages of product recalls:
To produce a product that is safe, pure and effective.
Objective of cGMP
Unclean clothing
Clothes that shed lint and particles.
Objects falling out of one’s pockets
Not following SOP’
Contamination: People
Airborne particles within storage area and thru ventilation system.
Packaging machines not cleared out prior to a new packaging run
Improper dispensing of components
Inaccuracies and mix-ups in record-keeping
II. Cross Contamination: Sources
People
SOP’s not being followed.
Environment
III. Microbial: Sources
Proper education
Proper training and experience to execute technological assignments
Personnel having direct contact with drugs and cosmetics should:
Periodic health check-ups
Free from communicable diseases and open lesions on the exposed surface of the body.
Have an awareness of the importance of good personal hygiene.
Wear clean outer garments
Maintain a high degree of personal cleanliness
Should conform to hygienic practices.
B. Personnel:
Buildings must be planned for easy cleaning, maintenance and freedom from congestion and traffic. Buildings should provide for the ff.:
Adequate space for proper operation of manufacturing, processing, packaging, control and storage of products and their components
Adequate lighting and ventilation.
Adequate locker facilities, hot and cold washing facilities
Adequate supply of potable water under continuous positive pressure, plumbing system free from defects or contamination.
Suitable housing and space for the care of all laboratory animals.
Safe and sanitary disposal of sewage, trash, and other refuse within and from the buildings and immediate premises
Buildings:
Maintained in a clean and orderly manner.
Of suitable design, size, construction and location in relation to surroundings to facilitate maintenance and operation for its intended uses
Its surface should not be reactive, additive or absorptive
It should facilitate adjustment, disassemble, cleaning and maintenance as necessary
It should be of suitable type, size and accuracy intended for testing, measuring, mixing, weighing or other processing or storage operations
Equipments
Component
means any ingredient intended for use in the manufacturing of drugs, including those that may not appear in the finished product.
Batch
means a specific homogenous quantity of a drug or in case of drug produced according to single manufacturing order during the same cycle of manufacture
Lot
means a batch or any portion of a batch of a drug, produced by a continuous process
Lot number or Control Number
means any distinctive combination of letters and/or numbers, or both, by which the complete history of the manufacture, control, packaging and distribution of a batch or lot of a drug is determined
Active Ingredient
means any substance of a drug, which is intended to furnish pharmacological activity
Inactive Ingredient
Materials Approval Unit
means any organizational element having the authority and responsibility to approve or reject raw materials, in-process materials, packaging components and final products.
Strength
means (a) the concentration of a known active drug substance in the formulation (b) potency, that is, the specific ability or capacity of the product as indicated by appropriate lab.