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polymers - definition
family of synthetic materials made up of repetition of high weight molecules in the form of flexible chain
→ soft and molduble during manufacture + can be formed in lots of different shapes
→ wide application range
polymers - structure
made of monomers (= smaller molecules whose atoms strongly bonded to one another)
they undergo polymerization = monomers linked by chains together to form large polymers
chains may branch off in various ways or may even cross link → linear & branched chain polymers are flexible & weak in nature BUT cross-linked & network polymers = + rigid
when degree & type of polymerization = controlled we can obtain polymers with wide range of properties
types of polymerization
addition polymerization
condensation polymerization
addition polymerization
= straightforward addition of monomers of same kind
→ homogeneous type A+A → A-A-A or copolymer type A+B+A+B → A-B-A-B
ex: polyethylene
Condesation polymerization
polymerization reaction btwn 2 monomers with expulsion of simple by-product (water, hydrogen chloryde)
→ not recyclable because can’t break the chain due to reaction
A+B → A-B + by product
general properties of polymers
→ lightweight
→ corrosion resistant (like steel corrosion)
→ low in strength (depens on polymer but genrally not quite strong)
→ not suitable for high temperature (toxic fumes)
→ relatively inexpensive
→ readily formed in variety of shapes
→ some = transparent
→ elec insulators
→ low coeff of friction
→ some can convert light to elctricity
polymers classification
thermoplastics
thermosets
elastomers
thermoplastics polymers
= branched chain polymers which are usually obtained by addition polymerization
can be softened, hardened, resoftened by application of heat → easily recyclable
ex: polyethylene, PVC, cellulose, nylon…
charasteristics of thermoplastic polymers
anisotropic
soften & melt upon heating
ductile
high fracture energy
more easily repaired than thermosets
good environmental resistance
high melt viscosities
no chemistry during fabrication (excluding polymerization)
can b recyclable
indefinite shelf life
thermosets polymers
= three dimensional cross linked / network polymers → stronger & harder
usually products of condensation polymerization → once they are set + hardeneed they cannot be reproduced (not moldable)
ex: polyesters (fiberglass), epoxies …
characteristics of thermosets polymers
isotropic
don’t melt upon heating
decreased stiffness at high T
brittle (epscially in tension)
low fracture nrj
sensitive to damage (hard to repair)
environmentally stable (more than thermoplastics)
limited shelf lie (depends on catalyst)
Elastomers or rubbers
posseses linear polymer structures with some cross-linking between molecules → unique elastic properties. Exhibit intermediate behaviour when comes to their structure
→ low elastic moduli so can deform easily
SIlicones = special type of elastomers → inorganic polymers with high dimensional & thermal stabiltiy, chemical inertness, low toxicity & good elc & anti-adhesive properties.
Elastomers characteristics
elasticity (can strech 9-10 times original dimension)
flexibility (almost as cloth)
toughness
impermeability
resistance to corrosion
plasticity and ease of molding
Functionality of polymers
another way to classify polymers
defined as number of sites at which the new molecule can be attahched to the mer (ex: ethylene → 2 locations where molecules can be attached → bifunctional chain)
Size of polymers molecule
increase in polymer molecule size induces:
→ increased melting point
→ increased strength
→ increased stiffness
thermal conductivity & specific heat
do not vary greatly form one polymer to another
→ usually thermal insulators
permeability of polymers
do not have interconnected pores → very low permeabilty
polymers = excellent material for transmitting amounts of gases / liquids
durability
polymers undergo environmental degredation → physical & chemical changes at microstructure level → lower durability
→ photo-oxidation & thermal oxidation results in cross-linkage of polymer chains
polymers quite resistant to attack by acids, alkalis & aqueous salt solutions
also resistant to bacterial & fungi attack (though not so much for natural polymers)
Additives added to polymers
plasticizers → improve flow, reduce brittleness and lower glass transition temp in amorphous polymers
fillers → reduce cost
reinforcement agents → improve mech properties
stabilzers → improve heat resistance, UV, oxidation
Amorphous polymers
resemble glass
polymer chain mobility decreases with decrease of T
below glass transition temperature (Tg) polymer becomes rigid solid → brittle
above Tg polymer behaves at viscous solids
Crystalline polymers
linear polymers can adopt a structure similar to that of regular lattice arrangement of metallic/ionic crystlaq
also includes some amorphous regions
polymers = crystalline when neighbouring chains become aligned → region are called micelle
Foamed polymers
= low density polymers → can be rigid or flexible/ elastic
1 method of manufacture = to pass steam over plastic beads to produce the foam structure in a die
→ foamed in-place insulation = two component liquid resin combined either within or immediatly outside of spray nozzle & deposited in place → plastic hardens when comes to contact with cold surface & immediatly air cured
have limited resistance
civil eng uses
structural members
sheating (replace plywood)
insulation
shingles
pipe
vapour & air barriers
coatings
adhesives & sealants
polymer impregnated or modified concrete
concrete reinforcement
fibre for concrete or other polymers