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Materials Science
Investigates the relationships between structure and properties of materials
Materials Engineering
Involves designing the structure of a material for specific properties
Materials Scientist
The role is to develop or synthesize new materials
Structure
Refers to the arrangement of a material's internal components
Subatomic, atomic, microstructure, macrostructure
Four types of material structure
In-service condition
First criteria for material evaluation
Deterioration
Second criteria for material evaluation
Economics
Third criteria for material evaluation
Material Property
While in use a material is subjected to an external stimulus that results in a particular response
Mechanical properties
Deformation in response to applied force
Electrical properties
Response to an electric field
Thermal properties
Response to heat
Magnetic properties
Response to a magnetic field
Optical properties
Response to light radiation
Processing, Structure, Properties, Performance
Four components in material science
Metals, Ceramics, Polymers, Composites, Advanced materials
Major material groups
CFRP (Carbon fiber reinforced polymer)
Stiff and strong material
High Technology
device or product that uses intricate and sophisticated principles
Semiconductors
have electrical properties that are intermediate between conductors (metals, metal alloys) and insulators (ceramics, polymers)
Biomaterials
Used to replace body parts
Smart materials
materials that are able to sense changes in their environment and respond to the changes in a predetermined manner
Shape-memory alloys
are metals that after being deformed revert back their original shape when temperature is changed
Piezoelectric ceramics
expand and contract when exposed to an electric field; they also generate an electric field when their dimensions are changed
Magnetostrictive materials
has the same behavior as piezoelectric ceramics when exposed to a magnetic field
Nanomaterial
Material with nanometer dimensions
Atomic number (Z)
Number of protons in the nucleus
Atomic Mass (A)
Sum of protons and neutrons
Isotopes
Elements with different neutron numbers
Bohr Atomic Model
Proposed by Niels Bohr
Quantum Mechanics
Principles for atomic entities
Valence electrons
Electrons in unfilled shells
Ionic Bonding
Occurs between metallic and non-metallic elements
Covalent bonding
Sharing of electrons between atoms
Metallic Bonding
Valence electrons are free to drift
Electric dipole
Separation of charges in an atom
Polar molecules
Have permanent dipoles
Catalytic Converter
Reduces pollutants in car exhaust
Point defects, Line defects, Area defects
Types of imperfections in materials
Dislocations
Cause permanent deformation in materials
Interfacial defects
Boundaries separating regions with different structures
Metals
arranged in an orderly manner
Ceramics
are compounds between metallic and non-metallic elements
Polymers
many are organic compounds that are chemically based on carbon, hydrogen, and other non-metallic elements (e.g. O, N, Si)
Composites
the objective is to have a combination of properties not available in any single material
Advanced Materials
materials used in high technology applications
electrorheological/magnetorheological fluids
experience changes in viscosity when exposed to electric or magnetic fields
Vacancies, Self-interstitial, Substitutional
Types of point defects
Dislocations
slip between crystal planes result when dislocations move, produce permanent (plastic) deformation.
Edge dislocation
extra half-plane of atoms inserted in a crystal structure. Perpendicular (⊥) to dislocation line
Screw dislocation
spiral planar ramp resulting from shear deformation. Parallel (||) to dislocation line
Burger’s vector (b)
measure of lattice distortion
Crystalline Material
Material in which its atoms are arranged in a repeating or periodic array
Noncrystalline/Amorphous
long range order is absent
Crystal structure
manner in which atoms, ions or molecules are arranged
unit cell
basic structural unit or building block of the crystal structure
Parallelipipeds
Most unit cells are __
Coordination number
refers to the nearest neighbor or touching atoms
Atomic packing factor
vol. of atoms per unit cell/volume of unit cell
lattice
three-dimensional array of points coinciding with atom positions
Simple cubic structure
Structure that is rare due to its low packing density
Body centered cubic strucuture
atoms touch each other along cube diagonals
Polymorphism
occurs when a metal or a nonmetal possess more than one crystal strucuture
Allotropy
if the metal is an elemental solid
Polycrystals
most engineering materials are ___
Diffusional processes
(conducted at elevated temperatures) are often utilized to introduce impurity atoms into silicon semiconductors
Diffusion
the phenomenon of material transport by atomic motion
Diffusion couple
which is formed by joining bars of two different metals together so that there is intimate contact between the two faces;
Interdiffusion/impurity diffusion
atoms of one metal diffuse into another
self-diffusion
Diffusion also occurs for pure metals, but all atoms exchanging positions are of the same type
vacancy diffusion
interchange of an atom from a normal lattice position to an adjacent vacant lattice site or vacancy
interstitial diffusion
type of diffusion involves atoms that migrate from an interstitial position to a neighboring one that is empty
steady-state diffusion
Diffusion in which the diffusion flux does not change with time
diffusion flux
it is necessary to know how fast diffusion occurs, or the rate of mass transfer. This rate is frequently expressed as ___
concentration profile
When concentration C is plotted versus position (or distance) within the solid x, the resulting curve is termed the ___
concentration gradient
the slope at a particular point on this curve on the concentration profile
Diffusion coefficient
The constant of proportionality D
Fick’s first law
substances will diffuse from areas of high concentration to lower concentration
driving force
is used in the context of what compels a reaction to occur
Ficks second law
predicts how diffusion causes the concentration to change with respect to time
Carburizing
a thermo-chemical process in which iron or steel absorbs carbon from a carbon-bearing material at processing temperatures between 850–1000°C, with the intent of hardening the metal
electron configuration
represents the manner in which these states are occupied of an atom
Crystalline defect
refers to a lattice irregularity having one or more of its dimensions on the order of an atomic diameter
solid solution
The addition of impurity atoms to a metal will result in the formation of
Grain Boundaries
boundary separating two small grains or crystals having different crystallographic orientations in polycrystalline materials
Phase boundaries
wherein a different phase exists on each side of the boundary; furthermore, each of the constituent phases has its own distinctive physical and/or chemical characteristics
twin boundary
A special type of grain boundary across which there is a specific mirror lattice symmetry; that is, atoms on one side of the boundary are located in mirror-image positions of the atoms on the other side