MIME 260 lecture 7

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32 Terms

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Ductile fracture

Accompanied by significant plastic deformation absorbing high energy before fracture

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Brittle fracture

little or no plastic deformation; catastrophic, rapid crack propagation

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Fracture process steps

  1. crack formation

  2. crack propagation

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Pipe failures

ductile: one piece, large deformation, brittle failure: many pieces, small deformations

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Moderately ductile vs brittle failure

cup and cone vs flat surface

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Moderately Ductile failure stages

necking, void nucleation, void growth and coalescence, shearing at surface, fracture

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Brittle fracture cleavage

crack propagation(cleavage), either transgranular(through grains), intergranular(along grain boundaries)

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longer the wire, the smaller the load for failure

flaws cause premature failure, larger samples contain longer/more flaws

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Flaws are…

stress concentrators

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Griffith Crack

elliptical hole through plate perpendicular to the applied stress

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stress amplification is not restricted to microscopic defects

may occur at macroscopic internal discontinuities, at sharp corners, notches in large structures

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How to drive crack growth

opening or tension mode, sliding mode, tearing mode

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crack propagates if…

applied stress exceeds critical stress

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crack propagation brittle materials

creates new surfaces, crack tip remains sharp, retain a high stress concentration factor Kt

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crack propagation for ductile materials

plastic deformation blunts crack tip(reduces Kt)

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Fracture Resistance: Bending test

3 or 4 point bending, easy to control experimental conditions, directly and quantitatively measure fracture toughness

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Fracture Resistance: Impact testing

severe testing case, material more brittle during impact test, measure impact energy

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impact energy

only qualitative indication of material toughness, rather than quantitative measure

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fracture behaviors are dependent on loading conditions:

materials are more brittle under high loading rates, lower temperatures, subject to certain triaxial stress states

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Fatigue

form of fracture, can occur below yield strength, structures subjected to cyclic loads, fracture occurs after millions of cycles of loading

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fatigue fracture

brittle, no shape change, fatigue deteriorates material

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Fatigue=

failure under applied cyclic stress

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Fatigue responsible for

90% of mechanical engineering failures

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Improving fatigue life

impose compressive surface stresses(to prevent surface cracks from growing), remove stress concentrators(fillet)

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shot peening

improves fatigue life by shooting balls on surface of material causing compression on the surface.

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creep

very slow strain rate plastic deformation, conditions: applied stress less than yield stress, elevated temperatures

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primary creep

slope decreases with time

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secondary creep

steady state, linear slope

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tertiary creep

slope increases with time

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creep(fracture)

brittle

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creep is dependent on…

temperature

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polycrystalline materials more prone to creep because…

grain boundary migration/slip at elevated temperature