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staple fibers
short fibers measured in inches or centimeters
filament fibers
long, continuous fiber strands of indefinite length, measured in miles or kilometers
monofilament
fiber made of one filament
multifilament
fiber made of multiple filaments
smooth filaments
produce silklike fabrics
bulked filaments
crimped filaments, cottonlike or woollike
filament tow
loose rope of several thousand fibers, is crimped or textured, and cut to staple length
diameter
influences performance, hand, and how it feels
large diameter fibers
crisp, rough, stiff, resist crushing
small diameter fibers
soft, pliable, drape easily, more comfortable to wear
denier
weight in grams of 9000 meters of fiber
tex
weight in grams of 1000meters of fiber
nylon, polyester, lyocell cross sections
circular, uniform in diameter
flax cross section
polygonal, lobes, lumen
wool cross section
oval/round, medulla, overlapping scales
cotton cross section
flat, oval lumen, convolutions
rayon cross section
circular, serrated, lengthwise striations
acrylic, spandex cross section
dog-bone
modified nylon or polyester cross section
square with voids or trilobal
silk cross section
triangular, rounded edges
acetate cross section
lobular, lengthwise striations
degree of polymerization
number of molecules connected in a chain
amorphous
molecular chains are arranged in a random or disorganized way
crystalline
molecular chains are parallel to each other
orientation
molecular chains are aligned through the lengthwise axis
stretching / drawing
chains slide and become parallel to each other
amorphous fibers
wool, cotton, and rayon
amorphous properties
poor elasticity, good moisture absorbency, dyeability, and flexibility
highly oriented and crystalline fibers
polyester, nylon, and aramid
highly oriented and crystalline properties
strong, stiff, nonabsorbent
main cellulosic fibers
cotton, linen
cellulosic fiber properties
good absorbency, heat conduction, heat resistance, electrical conduction, light resistance, compressibility, moth resistant
low resiliency, loft, heavy, harmed by acids, attacked by mildew, flammable
cellulosic fiber origins
seeds, stems, roots, leaves, and fruit
mercerization
makes cotton cross sections round, increase luster, strength, and absorbency
moisture on cellulose fibers
damages fibers: swelling and shrinkage, mold growth
cotton processing
cultivation
ginning
carding
roving
drawing
combing
convolutions
twists in cotton fibers from collapsed lumens, causes cohesiveness
flax processing
cultivation
rippling
retting
scutching
hacking
types of retting
water, dew, chemical
minor cellulose fibers
ramie, jute, kenaf, bamboo, pineapple, sisal, henequen
cottonizing
bast fibers cut to cotton length, blended with cotton
allows other fibers to be used with cotton machinery
cotton byproducts
cottonseed oil, cattle feed
protein fiber properties
high resiliency, hygroscopic, weaker when wet, lighter than cellulosic, flame resistant
harmed by alkali, oxidizing agents, and dry heat
main protein fibers
wool, silk
crosslinking
helps wool compressibility
chemical structure of wool
protein: keratin
contains disulfide bonds
chemical structure of silk
protein: fibroin and sericin
does not contain disulfide bonds
properties of wool
scales, biocomponent fiber, medulla, cortex, fuzzy
scales
contribute to felting
biocomponent fiber
two different cell types cause a crimp in fiber and increases dye affinity. when wet, one side of the fiber swells
medulla
hollow core that helps with insulation
goat family
mohair
cashmere
camel family
bactrian camel
llama
alpaca
vicuna
guanaco
other wool
angora
qiviut
mohair source
angora goats
sheared wool
fleece is shaved, higher quality
pulled wool
from dead animals, lower quality
filature
factory where silk cocoons are processed
silk properties
high luster, absorbency, dimensional stability, tenacity
good abrasion resistance, resiliency, elastic recovery, thermal retention
silk reeling
process of unwinding silk filaments and combining them into thread
wild, dupioni silk
moths survive, threads are shorter and less uniform
domesticated silk
steamed, filament fibers, finer and smoother
regenerated fiber material source
cellulose and protein
regenerated cellulose fibers
rayon, lyocell, acetate
regenerate protein fibers
azlon
HWM rayon
viscose with more steps: zinc added to spinning, more durable, higher tenacity, mostly in US
viscose
silkier and more lustrous than HWM rayon, mostly in Europe
manufacturing process of regenerated fibers
dope / melt is prepared
extrude through spinneret
solidified via coagulation, evaporation, or cooling
wet spun fibers
acrylic, modacrylic, rayon, aramid, spandex, lyocell
dry spun fibers
acetate, acrylic, modacrylic, spandex
melt spun fibers
polyester, nylon, olefin, saran
regenerated fiber properties
high absorbency, breathable, good drape
spinneret
nozzle in which dope or melt is extruded from to give fiber its shape
regenerated vs synthetic
regenerated fibers are made from natural materials, synthetics are made from fossil fuels
major synthetic fibers
nylon, polyester, acrylic, spandex
elastomeric fibers
spandex, rubber
synthetic fiber properties
heat sensitive
heat settable
chemical resistance
hydrophobic
pilling
static build-up
oleophilic
first synthetic fiber
nylon
most widely used synthetic
polyester
best imitator of wool and linen
acrylic
spandex properties
can be mono or multifilament, durable, high tenacity, resistance to oils and perforation
synthetic fibers first introduced
1870s - rayon
1930s - nylon
generic names
family of manufactured fibers with similar chemical composition
fiber modifications
size and shape of spinneret
molecular structure and crystallinity
addition of other compounds
modify spinning process
combine two polymers into fiber or yarn
delustering
titanium dioxide added to spinning solution, creates dark spots within fiber, produces duller fibers. fiber more susceptible to light
comfort stretch
ability of fiber to elongate and recover as body moves
power stretch
ability of fiber to show high retractive forces: mold, support, and shape body
special use fiber properties
chemical, heat, and/or fire resistant
high cost
industrial and technical use
high tenacity
resist stretching
impact and abrasion resistance
aramid types
kevlar, nomex
kevlar properties
damage resistant, lightweight
nomex properties
heat and combustion resistance, softer