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What is a bill of materials?
A list of raw materials, sub-assemblies, parts, and the quantities of each needed to manufacture a finished product - a recipe for production
What is included in a bill of materials
Raw materials, the specific components, the sub-assemblies, the quantity of each part, and the financial components
What is the purpose of a bill of material?
To identify what exactly needs to be ordered or grabbed from inventory to complete a finished product and to estimate the financial cost
What are the two direct material variances?
Material Usage Variance and Material Price Variance
What is Material Usage Variance
The dollar difference amount for how much raw material was actually used in the production process vs. what the expected amount was used
What is the calculation for material usage variance
Budgeted Purchase (Planned) Price x [Actual Quantity Used - Budgeted (planned) Quantity Used]
How do you interpret material usage variance
It’s unfavorable if the actual quantity used is more than the budgeted quantity used
What is material price variance
The dollar difference amount for what was actually paid for in raw materials/parts vs. what was expected to be paid
What is the calculation for Material price Variance
Actual Quantity x [Actual Price - Budgeted (planned) Price]
How do you interpret material price variance
It’s unfavorable if the actual price is more than the budgeted price
What are some of the potential causes for direct material variances
Operational issues like scrap, supply chain issues like material substitution, and planning issues like volume discounts not being realized
What is the calculation for direct material variance
[Actual Quantity *Actual Price] - [Planned Quantity *Planned Price]
What are the two direct labor variances
Labor Efficiency Variance and Labor Rate Variance
What is Labor Efficiency Variance
The dollar difference amount for how many labor hours were actually used in the production process vs. what the actual labor hours were
What is the calculation for labor efficiency variance
Planned (budgeted) Payroll Amount x [Actual Quantity Used - Planned Quantity Used]
What is Labor Rate Variance
THe dollar difference amount for what was actually paid for direct labor vs. what was expected to be paid
what is the calculation for labor rate variance
Actual Quantity Used x [Actual Payroll Amount - Planned Payroll amount]
What are the potential causes for direct labor variances
Machine issues, poor planning and scheduling, and demand exceeding expectations which requires overtime
What is overhead
The resources required that indirect support the processes that produce the products sold - do not generally vary with units of product/sale
What are overhead cost pools
A grouping of costs that provide a similar service in support of production with different operating characteristics than other cost pools
Calculation for Cost Driver
Total Budget / Total Budget Hours
Overhead Per Unit Budget Calculation
Amount of Hours the Cost Driver Required Produce x Cost Driver Value
What is Budgeted Overhead
The planned overhead expenses that are prepared annually for the yearW
What is the purpose behind budgeted overhead
To set expectations for expense control and develop rates and assignment of the overhead dollar amount per unit
What is Earned Overhead
The overhead that we should have spent based on what was actually finished
What is the purpose behind earned overhead
To set the costs that are used to process costed journal entries for overhead
What is Actual Overhead
The actual overhead expense for the period
What is the purpose behind actual overhead
To compare with the budget by line item to understand where and why variation exists
What is under-absorption of overhead
When your actual overhead bills are higher than the amount you assigned to your finished products
What are over-absorption of overhead
When your actual overhead bills are lower than the amount you assigned to your finished products
What is warranty
The costs that a company incurs in a current period for sales of products that it expects to repair in a future period
What is the purpose behind warranty
to set customer performance expectations, differentiate the brand from competitors, and build long-term trust
How are warranty costs determined
Past performance of models, product complexity, and variables in the estimation process
What are operating expenses
Costs that a company incurs to support its operating activities/running a business
What are selling expenses
the costs of selling and marketing a compnay’s products and services
What are general and admin expenses
all other departmental expenses that support the enterprise
what are amortization of intangibles expenses
periodic expenses of intangible assets
what are restructuring/special charges
expenses that are unusual in nature that management chooses to classify separately
Variable Costs
think of a 100% commissioned salesperson - dependent entirely on the output
Fixed Costs
think of a salesperson base pay only - costs that exist regardless of the output
Semi-Variable Costs
Think of a salesperson base pay + commission - Fixed and Variable Cost mixed
Step Costs
Think of a salesperson with added seasonal variation
What are committed costs
Costs that a business entity will be accountable for and highly unlikely to avoid under any circumstances
Discretionary Fixed Costs
a cost that is a required expenditure for a specified period of time but in practice could be reduced or eliminated in the short-term to improve profitability