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properties of a staple fibre
Textured fuzzy matte traps air warm upstanding fibre ends
properties of a filament fibre
No gaps cool no trapped air smooth lustrous
first generation regenerated fibres
Viscose, rayon, acetate
second generation regenerated fibres
Modal, lyocell, triacetate
Properties of cotton
Strong breathable absorbent smooth good drape creases easily easy to care for flammable
Properties of linen
Strong breathable absorbent doesn't drape well creases easily good to handle flammable hard wearing
Properties of wool
Absorbent warm good handle doesn't crease may shrink in wash low flammability elasticity
Properties of silk
Strong absorbent good drape creases easily handles well soft comfortable cool and warm natural Sheen expensive loses up to 20% of strength when wet
Properties of polyester
Strong poor absorbency doesn't decompose versatile thermoplastic cheap resists bacteria dries quickly doesn't crease easy to wash
Properties of polyamide (nylon)
Strong when wet doesn't absorb moisture doesn't decompose versatile good elasticity thermoplastic can be damaged by sunlight
Properties of elastane
Very elastic poor absorbency strong keeps it's shape lightweight resists chemicals and perspiration resists sun and sea
Properties of acrylic
Strong weaker when wet poor absorbency thermoplastic inexpensive shrinks from heat soft crease resistant
characteristics of a brocade fabric
Woven jacquard fabric, may include metallic or shiny yarns
characteristics of tartan fabric
Twill or plain weave fabric, there are alternating coloured yarns on both the warp and weft to create the design, fabric has a checked or plaid appearance
structure of a denim fabric
White weft with a coloured warp and it is a twill weave
How is velvet made
Using a warp pile weave which has loops that are cut as part of the weaving process, the method weaves two cloths face to face with the third warp alternating between the two fabrics, a knife moves back and forth at the front of the loom and cuts the pile warp as the knife moves forward and is woven. This produces two separate pieces of velvet at the same time
How are corduroy and needle cord made
Using ribbed weft pile weaves which have cut loops producing after weaving, the pile runs parallel to the selvedge
silver in medical textiles
Naturally antibacterial, promotes healing, helps regulate body temperature, cool when wearer is warm and vice versa
reflective textiles
Minute glass beads embedded into fabrics, they reflect light back into viewer's eyes when light is shone on it, can reflect up to 100m
breathable fabrics
React to temperature, when temp rises fibre expands allows air in and moisture out which is called wicking, when temp falls fibres close up keeping body warm
chitosan and chitopoly
Fabrics made from crushed shrimps and cranes to soothe eczema
nomex
Used for fire fighters clothing, fire and chemical retardant, lightweight, strong, good for electrical insulation
Kevlar
5 times stronger than steel, lightweight, flame and chemical resistant
coolmax
A polyester fabric which moves sweat away from body to outer layer of fabric, dries faster than any other fabric
microencapsulation
Having health and cosmetic chemicals incorporated into the hollow centres of microfibres, the chemicals are released slowly and absorbed through the skin, for example when putting tights on, bubbles pop and moisturise legs
Properties of modal
New generation/ lyocell fibre, strong, sustainable, soft and breathable as it is cellulose based, very absorbent
Properties of tactel
Modified synthetic, strong, drapes well, can wick moisture away from the body
nap
It is a raised surface made by brushing the fabric surface after weaving, as a directional pile, the fabric will feel different when brushed in opposite directions
edge stitching
The edges of the turnings are turned over 5mm and stitched
overlocking
A quick way to beaten seams, it gives a strong neat finish, the overlocked can stitch the seam at the same time as trimming and neatening edges
French seam
It gives a neat and strong finish on fine and sheer fabrics
balance marks
They may appear as notches or dots that are used to match up garment pieces, they are used to indicate placement of gathers and pockets
grain line
It indicates straight thread of fabric, ensures and pattern is even
mass production
Producing large numbers of identical items, workers are skilled in one area, they make products that don't go out of fashion for example socks
batch production
Production of a specific number of products, workers work in teams focusing on one specialist skill but have the ability to do other roles
unit production system (UPS)
A complex conveyer belt that's a subassembly system that carries products from one area of manufacture to another, sometimes products don't have to come off the hanger for action to take place
quick response manufacture (QRM)
A subassembly system where workers operate in teams share tasks and equipment, each team is responsible for quality, it helps bring products to the market more quickly
vertical in house production
A high street retailer will design, make and distribute their own products not outsourcing to other businesses
just in time production
Where resources and stock aren't stored but are ordered as they're needed, it relies heavily on computer info and accurate records
subassembly lines
A section of a product is made elsewhere in the factory or in a different factory for example embroidered logos are made in one factory then sewn onto the product in another factory
offshore production
Garments are made overseas, some countries have specialist highly skilled workers which are needed
Eton hanging system
A computerised system that automatically moves the work from one worker to the next on overhead hanging rails
production planning and control (PPC)
A computerised system concerned with planning and controlling all aspects of manufacturing fashion products, it provides an electronic overview of materials sourcing, scheduling machines and people and coordinating suppliers and customers
computer aided design do (CAD)
Records exact coordinates and automatically alters patterns, can be used to create pattern pieces, can round off curves and straighten lines, enables you to recall old designs
use of ICT in pattern cutting
Use computer cutting table which is faster than cutting by hand, the design is transferred to the cutting table, a sheet of polythene is placed over different layers of the material, air is removed through a tiny holes in the table creating a vacuum, creates more precise and accurate cut and less watse
How does ICT help companies
Saves time as you don't have to look for patterns, saves space as patterns are stored online, gives designers access to visual ideas showing trends, can easily adapt patterns, let's designers draw virtually which is quicker and easier to remove mistakes
disadvantages of ICT
Work can be lost if computers break down, work is prone to viruses, it can be easily hacked, time consuming and expensive to train staff how to work computers
electronic data interchange
A system that allows computer to computer exchange of documents in a standard format between business partners, it is best known for the use of barcodes as they give data for the product
computer integrated manufacture (CIM)
It uses computers to oversee all stages of bringing a product to market
computer aided administration (CAA)
A system used to plan and carry out all aspects of administration
pattern design system (PDS)
A computer programme that makes pattern templates automatically from a 3D model
lay plan
A diagram showing how pattern templates are to be placed onto fabric ready for cutting out
demand activated manufacture
It uses technology to produce fashion products on demand as customers order them
virtual prototype
A 3D prototype modelled on a computer but not actually made
British standards institute do (BSI)
Sets standards that are accepted UK guidelines for industry, it ensures the consumer that it is acceptable quality, it makes sure the fibre content and their percentages are on the care label
lion mark
It was developed in 1988 by the BTHA, it is a symbol of toy safety and quality for the consumer and can only be used by members of the BTHA, the mark is put on toys that have been classed as safe for children to use
kite mark ensure
Quality and safety
use of textile labels
Have to be sold in native language of member state where garments are sold, have to include fibre content, country of origin, washing and care instructions, if product is flammable, if product is sustainable
6Rs of sustainability
Reduce the amount of materials and packaging, recycle for example charity and fibre recovery, reuse is up cycle or hand me downs, rethink is designing for the environment, repair is to extend a product's life, refuse is consumer choice not to buy
Explain why static electricity affects some fabrics but not others
Static electricity develops when fabrics made from dry fibres are exposed to friction like polyester and polyamide but some fibres aren't dry as they have high moisture so don't develop static for example wool and cotton
2 reasons for using piping on the edges of a cushion
To strengthen edges, for decoration
2 products in which flammability of fabrics is controlled by law
Children's nightwear, chair or sofa coverings
how a fabric can have a creased appearance
The fibres in the blend are thermoplastic so they soften with heat which allows them to be creased when soft and stay creased when cooled
adaptive clothing
Garments designed to meet the needs of people with limited mobility or dexterity
anthropometrics
The measurements of the size and shape of the human body
ergonomic mean
The relationship between people and the products they use for example how comfy it is to wear
inclusive mean
Universal design, people centred design and user focused
image mapping
It allows a designer to show how a pattern or colour might look on a garment
dart
A folded and stitched area of fabric that allows flat fabric to form 3D shapes
moulage
A method of moulding fabric around a mannequin to develop a pattern, pieces of fabric are draped across the mannequin and templates are made from the fabric pieces
yoke
A section of the pattern that fits around the neck and shoulders or around the waist
block patterns
A basic shaped template for a garment pattern
selvedge
The edge of a woven fabric with a higher density of warp threads that strengthen the edge and prevent it from unravelling
pattern notation
The written and drawn instructions and labels on a pattern
dot and cross paper
Paper for making patterns which has dots and crosses on it to guide straight lines when pattern drafting
pattern master
A ruler with straight and curved edges for measuring shapes and seam allowances and drawing patterns
terative design
A cycle of sampling, testing, analysing and refining the design that is continued until the final design is created
mixed media
Combining different drawing and colour materials in one piece of work
prototype
A first version of a design made to test the design to see if it works as intended and to find out if improvements are needed
closed loop process
The solvent used in fibre production is recycled back into the start of the process, it reused all waste made during manufacture
ahimsa
Known as the peace silk, it's produced by letting the silk moths hatch out of the silk cocoon rather than killing them
Eco label
A mark awarded by the EU to producers who voluntarily employ verifiable measures that significantly reduce the harmful effects of their processes and products
upcycling
Many unwanted textile products can be recycled because the products of reused rather than being broken down into the raw materials it's made from
greenwashing
When a company uses misleading or false claims to suggest they're doing more for the environment than they are
PET
Polyester which is recycled out of plastic bottles or recycled polyester
ECONYL
A type of nylon recycled from fishing nets and carpets
pesticides
Kill insects so more crops grow, make workers ill as they are carcinogenic, damages crop's soil
genetically modified crops
Limit the amount of pesticides so the crop's soil is more nutritious
properties of bamboo fabric
Eco friendly, high tensile strength, twice as soft as cotton
MORPHOTEX
A fibre that doesn't need dyeing due to its microscopic structure which reflects light as colour, it is a biomimetic fibre, it was achieved by mimicking the way colour is produced in the morpho butterfly's wings
biomimetic fibre
A man made synthetic material that replicates the natural biological objects in our daily life
Teflon
A surface finish that provides an invisible barrier to prevent water and oil based stains from penetrating the fibres, it doesn't affect the feel or appearance or breathability of the fabric
deodorising
Keeps the fabric fresh and reduces the frequency of washing required
ingeo made of
Corn starch which is grown sustainably
properties of hemp
4 times stronger than cotton, twice as resistant to abrasion, less likely to fade in sun, requires much less water than cotton, less chemicals when being grown, reduces nutrients in soil less than cotton, easy to harvest
critical path analysis
A management tool to work out the most effective way of completing a task to meet deadlines
critical path analysis used for
To aid production planning to meet schedules, give an overview of complex production runs, show how time is spent, monitor completion of tasks, help manage costs, cash flow and budgets
scrum
It encourages teamwork to find the best way to manage quality, it promotes effective interaction between those working in different aspects of the business, they plan, identify and resolve problems
six sigma
A business methodology used to improve quality management by making use of statistics, the aim is to reduce errors, defects and eliminate waste and lower costs, increase customer satisfaction and develop skills
product sampling
A system put in place to inspect samples from the production line to monitor and assure quality, inspectors randomly sample products and look for defects, if defects are found then a more in depth sample inspection will happen