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Structure
is something that has been arranged or organized to support loads or maintain shape
Structure
refers to a framework, maintains the shape of an aircraft, and more importantly supports and transmits loads during flight and ground operations
Lightweight yet strong
Stiff yet flexible
Durable yet efficient
Aerodynamic yet structural
Simple yet optimized
Strict yet safe
An aircraft structure must be
Primary Structures
are the main load-bearing components of an aircraft that are essential to its flight safety and structural integrity
Primary Structures
are designed to carry and transfer significant aerodynamic, inertial, and ground loads experienced during all flight and landing conditions
Secondary Structures
are the non-critical components of an aircraft that do not carry primary flight or ground loads but play key roles in aerodynamics, accessibility, maintenance, and performance
Secondary Structure
their failure does not directly endanger the structural integrity or safety of the aircraft
Powerplant
Wing
Empennage
Landing Gear
Fuselage
5 Primary Structures
ATA 100 Specification (as defined by the Air Transport Association of America)
ATA of the Zoning System for Large Aircraft
ATA 100 (Zoning System)
provides a standardized way to identify and locate different sections of an aircraft for maintenance, repair, and inspection
ATA 100 (Zoning System)
divides the aircraft into major zones, each represented by a unique three-digit number
Zoning System (ATA 100)
its primary purpose is to streamline communication, improve efficiency, and ensure safety by allowing technicians to quickly pinpoint specific areas of components
Wings
Generates Lift: the main upward force opposing the aircraft’s weight
Supports the other structures: fuel tanks, engines (on some designs), and control surfaces such as ailerons and flaps
Acts as a beam: transferring aerodynamic loads to the fuselage
Cantilever Wing
Braced Wing
High-, Mid-, and Low-Wing
Tapered/Swept/Delta Wings
4 Wing Designs
Cantilever Wing
no external bracing
internal spars and ribs carry all loads (common in modern aircraft)
Braced Wing
uses external struts or wires to support loads (common in older or light aircraft)
High-, Mid-, and Low-Wing Configurations
determined by the vertical position on the fuselage, affecting stability and ground clearance
Tapered/Swept/Delta Wings
aerodynamic shaping based on speed and efficiency requirements
Full Cantilever
in page 24 of the pdf, what is the heaviest
Wire braced biplane/Long struts braced with jury struts
in page 24 of the pdf, what is the lightest
High Wing
provide better downward visibility and ground clearance, are often used on cargo planes for easy loading, and have better visibility in cruise flight,
Low Wing
offer better upward visibility, simplify fuel systems, and are often more stable in turbulence
Dihedral Wings
wings angle upward from the fuselage, providing roll stability and returning the aircraft to a level flight path, which is common in commercial and general aviation planes.
Anhedral Wings
sacrifices stability for increased maneuverability, making them common in fighter jets and high-performance aircraft that need to be more agile
Biplane
a fixed-wing aircraft with two main wings stacked one above the other
Monoplane
a fixed-wing aircraft configuration with a single main wing
Lift-induced bending moments
Torsional Loads
Shear Loads
Fuel Weight and Inertial Loads
4 Main Loads Experienced by the Wings
Lift-induced bending moments
load experienced when wing flexing upward
Torsional Loads
load experienced when twisting from aerodynamic moment or aileron deflection
Shear Loads
load distributed along the span
Fuel Weight and Inertial Loads
load experienced during maneuvers or turbulence
Spars
Ribs
Stringers
Wing Skin
Control Surfaces
5 Wing Subcomponents
Spars
main longitudinal beams carrying bending loads
Ribs
cross-sectional frames that maintain airfoil shape and distribute loads to the skin
Stringers
longitudinal stiffeners to prevent buckling of the skin
Wing Skin
forms the aerodynamic surface and carries shear and part of bending loads
Control Surfaces
ailerons, flaps, slates for roll control and lift augmentation
Fuselage
serves as the central body of the aircraft that connects all major components: wings, tail, landing gear, engines
Fuselage
houses passengers, cargo, and avionics, while withstanding internal pressurization and external aerodynamic forces
Truss-Type
Monocoque
Semi-Monocoque
Composite Fuselage
4 Design Types of a Fuselage
Truss-Type
framework of steel or aluminum tubes (light aircraft, older models)
Monocoque
skin carries most of the load
minimal internal structure
Semi-Monocoque
combination of load-bearing skin with frames and stringers (standard in modern aircraft)
Composite Fuselage
uses carbon fiber-reinforced polymers for lighter weight and strength
Bending Loads
Shear and Torsional Loads
Internal Pressurization Loads
Payload and Landing Impact Loads
4 Main Loads Experienced by the Fuselage
Bending Loads
loads experienced from wings, tail, and landing gear attachments
Shear and Torsional Loads
loads experienced from asymmetric aerodynamic forces
Internal Pressurization Loads
loads experienced in cyclic loads expanding the fuselage skin outward
Payload and Landing Impact Loads
loads experienced from the weight of passengers, cargo, and gear reactions
Frames/Bulkheads
Stringers/Longerons
Skin
Floor Beams
4 Subcomponents of a Fuselage
Frames/Bulkheads
circular or oval cross-sections that define shape and transfer loads
Stringers/Longerons
longitudinal stiffeners that resist bending
Skin
load-bearing outer shell resisting tension and shear
Floor Beams
support cabin loads and distribute them to frames
Pressure Bulkheads
seal the pressurized cabin ends
Empennage
provides stability and control in pitch and yaw
Empennage
counteracts aerodynamic moments from the wings and fuselage to maintain steady flight
Conventional Tail
T-Tail
V-Tail
Cruciform Tail
4 Design Types of Empennage Tails
Conventional Tail
horizontal and vertical stabilizers at the rear of the fuselage
T-Tail
horizontal stabilizer mounted atop the vertical fin
V-Tail
combines horizontal and vertical stabilizers into two diagonal surfaces
Cruciform Tail
cross-shaped layout for improved aerodynamics
Aerodynamic Loads
Bending and Torsional Loads
Inertial Loads
3 Main Loads Experienced by the Empennage
Aerodynamic Load
load experienced from stabilizing forces and control surface deflection
Bending and Torsional Loads
load experienced due to lift/drag on stabilizers and rudder movement
Inertial Loads
load experienced from tail mass during pitch/yaw maneuvers
Horizontal Stabilizer
Vertical Stabilizer
Spars and Ribs
Skins and Stringers
Control Surfaces
5 Empennage Subcomponents
Horizontal Stabilizer
provides pitch stability and house elevators
Vertical Stabilizer
provides yaw stability and houses the ridder
Spars and ribs
carry aerodynamic and bending loads
Skins and Stringers
distribute shear stresses and maintain shape
Control Surfaces
elevator and rudder for maneuver control
Landing Gear
supports the entire aircraft weight on the ground
Landing Gear
absorbs impact energy during landing
Landing Gear
provides stability and steering during taxi, takeoff, and landing
Tricycle Gear
Taildragger (Conventional)
Retractable Gear
Fixed Gear
4 Landing Gear Designs
Tricycle Gear
two main gears and a nose gear (most common)
traildragger (conventional)
two main gears and a tailwheel
Retractable Gear
can be folded into the fuselage or wings to reduce drag
Fixed Gear
simplified, always exposed configuration (small/light aircraft)
Wheels
Skid-Type “Sled”
Legs and Pads
3 Types of landing Gear
Static
Retractable
2 Types of Wheel Landing Gear
Static (Flat-terrain Only)
lightweight and simple solution but generates a lot of drag in flight
popular among eVTOL
Retractable (Flat-Terrain Only)
heavier and more complex than static wheels.
completely hidden in flight
used on modern airliners
Skid-Type “Sled” (Multi-terrain)
simpler solution but generates drag in flight
Pontoons can be added to skids for water landings
Legs and Pads (Multi-Terrain)
specialized in land in very soft terrain like sand and snow
easily configured to be retractable
Vertical Impact Loads
Braking and Drag Loads
Side Loads
Inertial Loads
4 Main Loads Experienced by the Landing Gears
Vertical Impact Loads
load experienced on touchdown
Braking and Drag Loads
load experienced during deceleration
Side Loads
load experienced during turning or crosswind landings
Inertial Loads
load experienced from retraction and extension mechanisms
Shock Struts (Oleo Struts)
Wheels and Tires
Braking System
Torque Links and Actuators
Attachment Fillings
5 Subcomponents of Landing Gears
Shock Struts (Olea Struts)
absorb and dissipate impact energy
Wheels and Tires
provide rolling contact with the ground
Braking System
slows down the aircraft after landing
Torque Links and Actuators
control retraction/extension
Attachment Fillings
connect gear to fuselage or wings
Engine Nacelles and Pylons
securely attach engines to the fuselage or wing structure
Engine Nacelles and Pylons
transfer thrust and vibration loads safely without affecting structural integrity
Nacelles
are streamlined enclosures that house aircraft engines
designed to reduce drag and protect engine components