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Intro to Materials Science and Engineering at UTK
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Atomic Number
The number of protons in the nucleus of an atom, which determines the element's identity and its position in the periodic table.
Atomic Mass
The weighted average mass of an atom's isotopes, reflecting both the number of protons and neutrons in the nucleus.
Isotope
Atoms of the same element that have the same number of protons but different numbers of neutrons, resulting in different atomic masses.
Atomic Weight
The average mass of an atom of an element, measured in atomic mass units (amu), taking into account the relative abundance of its isotopes. (Weighted Average of all occuring isotopes)
Two atomic models cited in text and their major differences
Bohr atomic model and wave-mechanical model. The major difference is that in the Bohr Model, the electrons orbit the nucleus in a specific orbit, but in the wave-mechanical model there is no way to pinpoint the exact location of an electron, rather electron locations are given by an electron cloud. This electron cloud is the probability of an electron being there.
Bohr atomic model
A model of the atom where electrons orbit the nucleus in defined paths or orbits, each with a fixed energy level.
Wave-Mechanical model
A modern model of the atom that describes electrons as wave functions, where their position is defined by probabilities rather than fixed orbits, resulting in an electron cloud representation.
Four quantum numbers which all electrons are characterized by in an atom
Principle (n) describes the energy and distance from the nucleus - the shell
Angular momentum (l) describes the shape of the subshell and its orbitals
Magnetic (m) defines the orientation of the orbitals within the subshell
Spin (s) indicates the direction of the electron's spin. (+1/2 or -1/2)
What are the trends in relative energies of electrons from the various shells and subshells?
The trends indicate that energy levels increase with increasing principal quantum number (n) and that within a given shell, subshells with higher angular momentum quantum numbers (l) have increasing energy. Generally, the order of energy levels is s < p < d < f within the same principal energy level.
What is meant by “electron configurations” and how are the shells filled?
Electron configurations refer to the distribution of electrons in an atom's orbitals, following the Aufbau principle, Pauli exclusion principle, and Hund's rule. Shells are filled in order of increasing energy, typically from lowest to highest, with electrons occupying available orbitals until each is filled before moving to the next.
What are valence electrons and why are they important?
Valence electrons are the outermost electrons of an atom that are involved in chemical bonding. They determine an atom's reactivity and ability to form bonds with other atoms.
What common numbers are included on the periodic table, and what is the importance of each?
atomic number, which indicates the number of protons in an atom
atomic mass, which represents the average mass of an atom's isotopes
group and period numbers, which help categorize elements based on their properties and electron configurations.
What are groups in the periodic table?
Groups in the periodic table are vertical columns that categorize elements with similar chemical properties and similar valence electron configurations.
What are periods in the periodic table?
Periods are the horizontal rows which represent elements that have the same number of electron shells with atomic number increasing along a period.
What is an electronegative element?
An electronegative element is one that has a strong tendency to attract electrons in a chemical bond, resulting in a partial negative charge.
What is an electropositive element?
An electropositive element is one that has a strong tendency to lose electrons in a chemical bond, resulting in a partial positive charge.
What is the periodic trend for electronegativity?
Increases across a period from left to right.
Decreases down a group from top to bottom.
What are the periodic trends of elements on the periodic table for the physical properties of elements, including conductivity and ductility?
Conductivity generally increases with metallic character, while ductility tends to decrease down a group and increase across a period. Ductility is higher for metals, while nonmetals are more brittle.
Why are the bonding forces and energies important?
The interatomic forces which bind atoms together affect the physical properties of the material.
What are the two types of forces between two atoms, what causes each forces, and what variables do the forces depend on?
The two types of forces between atoms are attractive and repulsive forces.
The magnitude of these forces is dependent upon the interatomic distance between the two atoms.
Attractive forces originate from the type of bonding between the two atoms. It is caused by orbital polarization and bonding. Repulsive forces originate from the interactions between the electron clouds of the two elements and are only important at small interatomic separations.
What does the area under the Force-Interatomic separation curve represent?
It represents the potential energy between the two atoms.
What is bonding energy?
It is the energy to separate two atoms from r0 to infinity. Calculated by integrating the area under the force vs distance curve.
Metallic bonds
Mechanism: sharing electrons between all atoms in an electron sea, delocalized electrons float through metal lattice
Relative Strength: weaker than covalent and ionic
Types of elements that form these bonds: formed between to metallic atoms
Non-directional: bonding force is equal in all directions
high thermal and electrical conductivity
commonly forms metallic alloys
Covalent Bonds
Mechanism: sharing electrons between adjacent atoms; requires similar electronegativities; usually involves s and p orbitals
Relative Strength: stronger than metallic, weaker than ionic
Types of elements that form these bonds: non-metals
Directional: bonding force directed between the atoms that share the electron
commonly form ceramics, allotropes of carbon, spines of polymers
typically makes good electrical insulators
Ionic bonds
Mechanism: donating electrons (one cation and one anion bonded together) Requires an electron transfer and large differences in electronegativity
Relative Strength: strongest bonds
Types of elements that form these bonds: one metal with one nonmetal
Non-directional: bonding force equal in all directions
commonly form ceramics
What is covalent bond hybridization?
It is the mixing of atomic orbitals. As electrons are shared, orbitals deform and energy levels redistribute —> formation fo “molecular orbitals”
example: sp3 hybrid orbital molecules containing carbon
What is the name for secondary bonding and what are its main characteristics?
Van der Waals Bonds
Mechanism: formation of “intermolecular” bonds due to the coulombic attraction between electric dipoles (not electron exchanges)
Relative Strength: very weak
Types of elements/materials that form these bonds: polymers, hydrogen
Directional
commonly forms adhesives, surfactants, emulsifiers, desiccants
What is mixed bonding?
When materials are made up of multiple types of atomic bonds
example: covalent-ionic mixed bonds
Covalent-ionic is the most common
Ionic character is determined by comparing the electronegativities of the two elements and tells you how much of the material is made up of ionic bonds as a percentage.
What type of bonds are typical for the following?
Polymers
Ceramics
Metals
Polymers:
Covalent and secondary bonds
weak bond energy
secondary bonding is responsible for many of its physical properties such as low melting temperature, small modulus of eleasticity, large value of thermal expansion
Ceramics:
Ionic and covalent
strong bond energy
high melting temp, large modulus of elasticity, small value of thermal expansion
Metals:
Metallic bonding
variable bond energy
moderate values for melting temp, modulus of elasticity, and thermal expansion
Dipoles
an electric dipole occurs when there is some separation of positive and negative charge in an atom or molecule
Primary Bond
Interatomic bonds that are relatively strong and for which bonding energies are relative large. Includes ionic, covalent, and metallic bonds
Secondary Bond
interatomic and intermolecular bonds that are relatively weak and for which bonding energies are relatively small. Normally involves atomic or molecular dipoles. Includes Van der Waals forces and hydrogen bonds
crystalline materials
atoms are arranged in periodic, 3-D arrays; an ordered, repeating pattern
common of metals, ceramics, and few polymers
noncrystalline materials
atoms have no periodic arrangement
typical of glass, most polymers
occurs for complex structures and if materials cool rapidly
Amorphous materials
same as noncrystalline
Crystal Structure
the manner in which atoms are arranged in a crystalline material
Lattice of a crystal structure
3-D array of points describing the regular geometric arrangement of points in crystal space
Unit cell
basic structural unit of a crystal structure, defined in terms of atom (or ion) positions within a parallelepiped volume
BCC
Body Centered Cubic
appearance: atoms located at each of the cube’s 8 corners and on located at the cetner of the cube
atoms per unit cell: 2
coordination number: 8
APF: 0.68
FCC
Front Centered Cubic
appearance: atoms located at 8 cube corners and at the center of all 6 faces
atoms per unit cell: 4
coordination number: 12
APF: 0.74 (max achievable)
HCP
Hexagonal Close Packed
appearance: A-Site: atoms at each corner of hexagon with one at center of hexagon. B-Site: 3 atoms arranged in a triangle. Follows stacking sequence of ABAB…
atoms per unit cell: 6
coordination number: 12
APF: 0.74
SC
Simple Cubic
appearance: cube with atoms located at each of the 8 corners
atoms per unit cell: 1
coordination number: 6
APF: 0.52
What’s the difference between theoretical and bulk density?
Bulk density: mass of the many particles of a material divided by the total volume they occupy
rho=total mass/total volume
Theoretical density: mass of atoms in a unit cell divided by the total volume of the unit cell
rho=mass of atoms in unit cell/volume of unit cell
Polymorphism
ability of a material to exist in more than one form or crystal structure
Allotropy
the possibility of the existence of two or more different crystal structure for a substance (generally an elemental solid)
example: carbon (diamonds and graphite)
Crystal system
Scheme by which crystal structures are classified according to unit cell geometry
Seven systems and how they differ?
Each system differs in the relation between the lengths of each side of the structure and the relation between the angles that are between the faces of the structures
cubic
tetragonal
rhombohedral (trigonal)
triclinic
orthorhombic
monoclinic
hexagonal
What coordinate system is used to define lattice position in a unit cell?
Cartesian coordinate system, coordinates are determined as fractional multiples of a, b, and c unit cell edge lengths given as a sequence of three numbers in the format ###
What is linear density and why is it important?
The number of atoms centered on a direction vector divided by the length of the direction vector
higher linear densities tend to occur along diagonals
important to determine physical properties such as material strength and predict where it is most likely to break or deform
What is planar density and why is it important?
number of atoms centered on a plane divided by the area of the plane
important to determine physical properties such as material strength and predict where it is most likely to break or deform
Close packed crystal structures
Includes FCC and HCP (APF = 0.74)
Maximizes attraction between atoms
Minimizes total intermolecular energy
Affects multiple physical properties including density
Single crystalline materials
occurs when periodic arrangement of atoms (the crystal structure) extends without interruption throughout the entire specimen
have easily predicted material properties and behaviors
Polycrystalline materials
many small single crystals arranged together
cystral grains are usually around 1 nm to 2 cm in size
Grains
an individual crystal in a polycrystalline metal or ceramic
Grain boundaries
the interface separating two adjoining grains having different crystallographic orientations
Anisotropic materials
a material which exhibits different values of a property in different crystallographic directions
example: BCC iron has a different modulus of elasticity across its edge vs its diagonal when you look at a unit cell or a crystal
What properties are affected by anisotropy?
absorbance
refractive index
thermal and electrical conductivity
tensile and mechanical strength
magnetic properties
ability to absorb light
Isotropic material
having identical values of a property in all crystallographic directions
undeformed polycrystals tend to be isotropic
beneficial for when you need to design something with constant properties or strengths
Noncrystalline solid
solid state in which there is no long range atomic order
Amorphous solid
having a noncrystalline structure
What is a crystalline defect? What are the 3 types and how are they different?
lattice irregularities with dimensions on the order of an atomic diameter
they are responsible for atomic motion, plastic deformation, catalysis, processing failures
point: includes vacancies, interstitial atoms, substitutional impurites
linear: dislocations
interfacial: grain boundaries, twin boundaries
What is the simplest type of point defect?
vacancy
Self-interstitial defect
host atoms are positioned in interstitional between atoms
not considered common due to the large lattice distortions they cause
Alloy
metallic substance that is composed of two or more elements
example: carbon and iron make steel
Solid solution
homogeneous crystalline phase that contains two or more chemical species
Interstitial: impurity atoms fill the voids or interstices among host atoms
Substitutional: impurity atoms replace or substitute for the host atoms
Given a binary solid solution, which is the solute and which is the solvent?
solute: the component or element present in a minor concentraton. it is dissovled into the solvent
solvent: the component that is present in the greatest amount. it dissolves the solute
Hume-Rothery Rules
Rules that are the widely accepted conditions for the formation of complete substitutional solid solutions
atomic radii within 15% (otherwise there is phase separation)
Crystal structures are the same
similar electronegativities
similar valence values (within two)
Main criteria for interstitial solid solution to form
atomic radii are different enough (60-80% difference or greater)
What are the two ways to measure the concentration (composition) of an alloy?
Weight percent and atom percent
Edge dislocations
extra half plane of atoms inserted into a crystal structure
burger’s vector perpendicular to dislocation line
requires a lot of energy
can occur due to applied stress during plastic deformation, like during mechanical processing or when a crystal is being subjected to external forces.
Screw dislocations
spiral planar ramp resulting from shear deformation
burger’s vector parallel to dislocation line
What does a Burger’s vector give with regard to linear dislocations?
a vector that denotes the magnitude and direction of lattice distortion associated with a dislocation
Interfacial defect
occurs in 2 dimensions
Grain boundaries: between individual grains
Phase boundaries
Twin boundaries: mirror reflections of atom positions on one side of twin plane to another
Stacking faults: issues in the planar stacking sequence
Volume defects
3-D; may contain pores, cracks, foreign inclusions
typically introduced during processing or fabrication
Why is it important to know avg grain size of polycrystalline materials?
smaller grains typically result in stronger materials, so this is important when you need to make materials stronger or weaker to suit specific uses
Microstructure
the structural features of an alloy (e.g. grain and phase structure) subject to observation under a microscope
Interstitial solid solution
a solid solution in which relatively small solute atoms occupy interstitial positions between the solvent or host atoms
Substitutional solid solution
a solid solution in which the solute atoms replace or substitute for the host atoms
Diffusion
mass transport by atomic motion
Interdiffusion
diffusion of atoms of one material into another material (impurity diffusion)
Self-diffusion
atomic migration in a pure metal
Two conditions for diffusion to occur
there must be an empty adjacent site
the atom must have sufficient energy to break exisiting bonds with its neighbor atoms and then cause some lattice distortion during the deplacement
Mechanisms that occur in vacancy diffusion
atoms and vacancies exchange positions
applies to host and substitutional impurity atoms
rate of diffusion depends on number of vacancies and activation energy to exchange
Mechanisms that occur in interstitial diffusion
small, interstitial atoms move from one interstitial position to an adjacent one
more rapid than vacancy diffusion
Which type of diffusion typically occurs at a faster rate?
interstitial
Steady state diffusion
diffusion condition for which there is no net accumulation or depletion of diffusing species. Diffusion flux is indepenedent of time
How is diffusion flux influenced by diffusivity, concentration, and distance into the solid? (Fick’s Law)
flux is directly proportional to diffusivity
flux is directly proportional to concentration gradient
flux is inversely proportional to distance into the solid (increasing distance into solid decreases flux)
Nonsteady state (transient) diffusion
the diffusion condition for which there is some net accumulation or depletion of diffusing species, flux is dependent on time
Two main things that influence the rate of diffusion
the mass of the diffused species (directly related to flux)
the area over which diffusion occurs (indirectly related to flux)
Carburizing
exposing the lower carbon steel to a carbon rich atmosphere at an elevated temperature which results in the diffusion of carbon atoms into the steel