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PLASTICS
are long chain molecular structures evolved from common elements and compounds, gases, lime, salt, coal, oil, molasses, cotton, wood, etc.-by chemical synthesis.
TYPES OF PLASTICS
THERMOPLASTIC
THERMOSET
THERMOPLASTIC
the long chain of molecular structure can then be activated by heat to allow freer movement between the molecules thus the plastic can he softened and re softened without deformation provided the degree of heat is kept below the point of actual degrade of the material
Acrylonitrile Butadiene Styrene (ABS)
Drawers, Doors, Knobs, Legs, etc.
CASEIN
Wood and paper glues, Small molded components
Cellulose Acetate (CA)
Sheet, Film, Small molded components
Cellulose Acetate Butyrate (CAB)
High impact moldings
Cellulose Nitrate (CN)
Finishes, lacquers, small molded components
Polyvinyl Chloride (PVC)
Rigid and flexible sheet, extrusions and coatings
Polyvinyl Acetate (PVA)
Wood and paper glues, contact adhesives
Polyethylene LD (polyethene)
Low-density films, packaging materials
Polyethylene
Sheet, structural moldings and components
Polyurethane
Lacquers and finishes, Rigid foam structures
Polyurethane Ester
Flexible foam seating
Polyurethane Ether
Flexible foam seating
Polystyrene
Sheet, film, expanded foam
Polystyrene I
High density sheet, rigid foam structure
Polymethyl Methacrylate (Perspex)
Sheet, structural moldings and components
Polyacetal
Door handles, hinges, etc.
Polypropylene
Sheet, structural moldings and components
Polyamide (nylon)
Fibers, sheet, frictionless molded and shaped components
Thermosetting
Later application of certain simple chemicals or simple heat carries the polymerization a stage further producing cross linkages, which destroy the mobility of the molecules, and the plastic sets into hard, infusible resin, which cannot be resoftened . — this latter type is usually known as resin plastics.
Phenol Formaldehyde (PF)
Wood Glues, Bonding Agents, Reinforced laminates. Moldings
Urea Formaldehyde
Wood Glues, Chipboard, Moldings
Melamine Formaldehyde (MF)
Wood Glues, Reinforced Laminates, Moldings
Resorcinol Formaldehyde (RE)
Wood Glues
Phenol Resorcinol Formaldehyde (RPF)
Wood Glues
Polyester
Finishes, Lacquers, Laminates
Epoxide (Epoxy Resin)
Glues (metal, glass, etc.), castings, pottings, etc.
APPLICATIONS
CAST AND MOULDED STRUCTURES AND COMPONENTS
EXTRUSIONS AND EXTRUDED SECTIONS
SHAPED FORMS AND FABRICATIONS
Polyester Resin Fiberglass Laminates
Rapid molding techniques for production of rigid plastic shapes or shells (chairs, seats, etc.)
GRP Former Mould
Rapid moulding techniques for production of rigid plastic shapes or shells (chairs, seats, etc.)
Finished Mould
Former mould is treated with emulsion wax, wax polish and release agent, then a single gel coat followed by the requisite thickness of glass mat (minimum 2 layers) and resin.
PERSPEX
or acrylic sheet (polymethyl methacrylate) is readily obtainable in clear transparent, pastel shades, full colors, and transfusing and fluorescent colors in thickness from 1/25 in (1 mm) to ½ in (12.5 mm) diameter.
NYLON
Or polyamide, has universal uses as a fiber material for it can be cold drawn to five times its original strength, thus straightening the chain molecules and imparting great strength and excellent wear resistance
Decorative Plastic Laminates
familiarly known as Formica, Wilson Art, Consulweld, etc., these are composed of layers of craft paper impregnated with phenolic resins while the surface pattern which can be purely decorative in an infinite range of designs or an exact simulation of real wood grains, is printed on a cover paper, and coated with a scratch-resistant surface of melamine resin.