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What are the 12 safety rules?
Always wear PPE (ear protection) - earbuds don’t count
Hoodies, jacket, sweaters, and coats may not be worn while using equipment
Baggy shirts must be tucked in or not worn
Sleeves must be above elbow
Closed heeled/toed shoes
Long hair must be tied or pulled back from face
No jewelry
All modifications/adjustments must be made when equipment is unplugged/fully off
Only use equipment you have been trained on
Report injury immediately
All non-class related work must be pre-approved by on duty staff
Your hand is not a clamp- use clamps appropriately
How is the band saw structured?
Two wheels with one steel band running through them
What is a band saw used for?
Tight cuts
What is the tightest a band saw can cut?
A CD’s width
What direction does the blade rotate and through what?
Downward through guides.
Before removing material machine must be what?
Off
What can the band saw cut?
Wood and PVC
What is the primary/only adjustment made for a band saw?
Blade guard height
How do you raise/lower band saw guard heght?
Spinning blade guard height adjustment handle
How high above your material should the guard for the band saw be?
1/8” to ¼”
What are a band saw guard’s two purposes?
Protecting your fingers from going into the saw blade
Keeping the blades cutting straight
What to do if a saw doesn’t work correctly?
Ask a shop staff member for help.
What do you do before walking away from a saw?
Wait for blade to stop
What is this?
Scroll saw
How many scroll saw to we have?
4 (3 work)
What movement does the scroll saw blade make?
up and down
What is a scroll saw similar to motion-wise?
A sewing machine
Always check what on a scroll saw before use?
Condition of blade and tension
What direction should teeth point on a scroll saw?
Downwards
What should you inspect blade for before using the scroll saw?
wear and bends
How do you check if a tensioned blade is taut with no movement?
Pressing with finger
What adjusts tensioning on a scroll saw
Tensioning lever
What should a new blade be tensioned to?
3.5
What should an old blade be tensioned to?
4-5
What makes the downward force special for a scroll saw?
It allows movement under saw.
What direction should material be turned for a curved cut?
Opposite of desired direction
Three types of power sanders in shop
Belt, disc, and spindle
Composition of belt sander
A pair of drums covered in a loop of sandpaper
Composition of disc sander
A large plate with a disc of sandpaper
Composition of spindle sander
A small spindle covered in sandpaper that spins and moves up and down at the same time.
What might happen if you sand the outside of a curve with the spindle sander
It will get a scalloped look
Which sander must be manually stopped?
Disc sander
Material should always be ___ to sander
In contact/braced
Never stand how above sander table?
Above
What do you use if a piece is too small on the sander?
Vise grips
Which side do you sand on for disc sander?
Down side
Should you wear gloves while sanding?
No
What way do you hold the material firmly against the table while using belt sander?
Vertically
What should do to the material as the belt on the belt sander rotates?
Move the piece up and down
Where can people not stand while using belt sander
To the side of the machine in direction of rotation
Always what when using drill press?
Clamp material
In what way is drill press table adjustable?
Height
What do you do to avoid tear out/drilling into table?
Place scrap underneath material
Before turning on drill press, always remove what?
Key from chuck
Where should chuck be stored
Chuck holder (NOT work area)
Don’t grab them, but always grip drill bit as close as possible to what?
Flutes
Make sure chuck key is what?
Centered
Tighten chuck with key where?
All holes
Where should drill pass through?
Hole in table or scrap material
When do you apply less pressure while drilling?
As you go along
What do you do if drill binds/stops?
Shut motor OFF and spin the chuck backward
What should you check on drill bit before drilling?
Check sharpness
What should you do if drilling deep holes
Periodically clear the chips and cool
Do NOT cut what with the miter saw?
Aluminum
What length/condition cuts does the miter/chop saw make?
Short, straight cuts
What two special cuts can the miter saw make?
Beveled and mitered
What does mitered mean
Cutting an angle across material
What does beveled mean
Cutting at an angle
What must you do before making a bevel cut?
Consult instructor
What do you use to adjust miter saw?
angle lever
How far should you hold material from miter bland?
6” away
Which hand holds material on miter saw?
Left
Which hand pulls material forward on miter saw?
Right
How to start miter saw?
Pull trigger and press button simultaneously
What do you when done cutting with miter saw?
release trigger
Keep fingers outside of where on miter saw
Circular table area
If there are no shop staff present…
No equipment may be used
Report what immediately?
Damage/injury.
Do not what while a person is using equipment?
Engage with them
What should you do if you are uncertain about equipment in the shop?
Ask staff for assistance
Keep your area…
Clean and free of obstacles
After you use tools…
put them back in their spot
How should you leave your work area?
Clean
What cuts does a panel saw make?
Cross cuts and rip cuts
To use the panel saw, what is required?
one on one instruction
What must be worn while using panel saw?
Hearing protection
What is the max thickness the material on the panel saw can be?
1 ¾”
How many rollers are needed to make a cross cut on the panel saw?
At least two
What is the maximum distance the piece can hang off the last roller when cut vertically?
Five feet
Minimum length required for a rip cut
2 ½
How many rollers required for a rip cut
At least four
If a piece is less than ___ long, it can be ____ on the panel saw
4 feet, rotated 90⁰ and crosscut
What direction should you feed the piece in and how on panel saw?
Where the arrows direct, slowly and smoothly without stopping
NEVER what with material on panel saw?
Drop onto rollers
How should you place material onto panel saw for the smoothest cut?
Backside facing outwards
Should material fed into panel saws be against or with saw blade rotation?
Against
When crosscutting on panel saw, should blade be oriented horizontally or vertically?
Vertically
When rip cutting, should blade be oriented horizontally or vertically?
Horizontally
What tools can be used to slide the material into position?
Crosscut rulers, stop bar, and quick stop
How many hands can be used to hold the work piece on the panel saw?
One
Always keep your hands out off where?
The path of the saw blade and the guide/carriage areas
When lowering the carriage on panel saw, always keep…
one hand on carriage at one time
To avoid binding the panel saw blade, refrain from…
stopping
What should you do if the blade on the panel saw binds?
Stop the motor, move carriage to top carefully, restart motor, and then begin cut again
What should you do if the blade on the panel saw jams?
Turn motor OFF and back out of cut when blade comes to complete stop
When making a rip cut on the panel saw, avoid what?
Getting your hands/body/clothes under the carriage
What are the two classifications of wood?
Deciduous and evergreen
What is deciduous wood?
Wood that has a dormant winter phase, causing lower moisture content and denser wood
What is evergreen wood?
Wood from trees that go year round, meaning more moisture content and less dense wood
Hardwoods are used for…
flooring, furniture making, instruments, and tools