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AFM delivers a -dimensional image
3
How can we cast ingots with a fine grain size?
Use grain refiners
Are edge dislocations a permanent or temporary dislocation?
Permanent
How can you use an SEM to view more materials?
Coat the specimen with a small layer of metal
Are larger grains more or less likely to creep?
More
How common are vacancies?
Very
Are smaller grains typically weaker or stronger than larger grains?
Stronger
Can a vacancy change positions?
Yes
How does an AFM work?
Points laser on cantilever beam with a SHARP tip and detects deflections as the tip travels across the specimen
How does an SEM work?
Sends a beam of electrons to surface of material
The displacement distance of the atoms in a dislocation is called…
The Burgers Vector
How does an STM work?
The tip is placed 1 atom diameter from surface and applies a voltage to produce a current
The energy contained in a surface is called the…
Specific Surface Free Energy
The energy released by a liquid when forming a solid is called the…
Volume Free Energy
How does a TEM work?
Shoots a beam of electrons through a (thin) material to scatter electrons
How does homogeneous nucleation occur?
Metal atoms start sticking together to form an embryo, which continues to grow to form a nuclei
How are dendritic growths formed?
Begins solid form, then ejects heat around it (which prevents the solid from forming directly around it)
How is a Substitutional Solid Solution formed?
Solute atoms substitute solvent atoms in a crystal lattice
How are Interstitial Solid Solutions formed?
Solute atoms fit into the spaces between the solvent atoms
How is the nucleus of each grain oriented?
Randomly
How much energy does it take to form a vacancy?
1 eV
Is the Burgers vector parallel or perpendicular to the screw dislocation line?
Parallel
If shown a picture of the grains, how can we find the ASTM grain size number?
Count the number of grains in the box (including partial grains!)
A mixed dislocation can be described as…
A combination of an edge defect and a screw defect
In the graph for homogeneous nucleation, how can you find the critical radius?
Find when the derivative of AG1=0
A negative edge dislocation is indicated by…
an inverted perpendicular symbol
In the graph for homogeneous nucleation, is the line for specific surface free energy positive or negative?
Positive
A positive edge dislocation is indicated by…
an inverted T
In the graph for homogeneous nucleation, is the line for volume free energy positive or negative?
Negative
Roughly how common are vacancies?
1 per 10,000 atoms
In the graph for homogeneous nucleation, what does the horizontal axis represent?
The radius of the nucleus
In the graph for homogeneous nucleation, what does the vertical axis represent?
Free energy change
In the graph for homogeneous nucleation, what is the line created by adding the specific surface energy and the volume free energy?
The total free energy
Roughly what shape are columnar grains?
Columns
Roughly what shape are equimaxed grains?
Spherical
SEM provides a -dimensional image
3
In the single crystal solidification process, what purpose do single-crystal selectors have?
Preventing Creep
TEM delivers a -dimensional image
2
Is the Burgers vector parallel or perpendicular to the edge dislocation line?
perpendicular
True or False
Dislocations are equilibrium defects
dislocations are nonequilibrium defects
True or False
Dislocations store energy in the distorted region of the crystal lattice
What are zero dimensional imperfections in crystals called?
Point Defects
True or False
SEM is unable to conduct X-ray spectrum analysis?
What causes a Frenkel Imperfection to form?
A cation is in the wrong place
True or False
Solute atoms must be much larger than solvent atoms to form an interstitial solid solution
What causes a Schottky imperfection to form?
Two oppositely charged ions are missing from an ionic crystal
True or False
Solvent atoms must be much larger than solute atoms to form an interstitial solid solution
What causes a screw dislocation?
Shear stress
What 2 types of grains are produced when pure metal is cast into a stationary mold without the use of grain refiners?
Equimaxed and Columnar
What causes a stacking fault to form?
When the planes of a crystal aren't in the correct order (ie HCP stacking
What are Columnar grains?
long thin grains in a solidified polycrystalline structure
What causes a vacancy?
an atom missing from a structure
What are Equimaxed grains?
grains that are approximately equal in all directions and have random crystallographic orientations
What causes different grain structures?
Different processes
What are line defects?
Defects that cause lattice distortion centered around a line
What causes grain boundaries?
Crystals growing into each other
What are one dimensional crystal imperfections called?
Line Defects
What causes Heterogeneous Nucleation?
Adding impurities to act as nucleation agents
What does dendritic growth look like?
A tree
What are the additional steps to finding the ASTM grain size number if the magnification isn't the default?
1- Find n as if magnification was at 100x 2- Multiply answer by (given magnification ÷ 100)^2
What do the letters in the acronym "S.E.M" stand for?
Scanning Electron Microscope
What do the letters in the acronym "T.E.M" stand for?
Transmission Electron Microscope
What do the letters in the acronym "S.T.M." stand for?
Scanning Tunneling Microscope
What do the letters in the acronym "A.F.M." stand for?
Atomic Force Microscope
What equation is needed to find the ASTM grain size number?
N = 2^n-1
What happens if an embryo is too small to form a nuclei?
The embryo re-melts
What does it mean for an element to be undercooled?
Cooled below melting temperature
What is a grain?
A single crystal in a polycrystalline aggregate
What is a grain boundary?
A surface imperfection that separates crystals of different orientation in a polycrystalline aggregate
What is an Edge Dislocation?
A dislocation caused by inserting an extra half plane of atoms
What is an embryo?
A cluster of atoms
What is an example of a 2 dimensional defect?
Stacking faults
grain boundaries
free surfaces
What is an example of a line defect?
Edge dislocation
Screw dislocation
Mixed dislocation
What happens when the Specific Surface Free Energy is greater than the Volume Free Energy?
The element turns into liquid
What happens when the Volume Free Energy is greater than the Specific Surface Free Energy?
The element turns into a solid
What is a 3 dimensional defect?
A crack
What is an Interstitial impurity?
A point imperfection in a crystal lattice where an atom (of the same kind as those of the matrix lattice) is positioned in an interstitial site
What is an Interstitial Solid Solution?
A solid solution formed in which the solute atoms can enter the interstices or holes in the solvent-atom lattice
What is a Solute?
Element that is added and dissolved into the solvent
What is a Solvent?
Element that is able to dissolve other substances
What is single crystal solidification?
Solidification that must take place around a single nucleus so that no other crystals are nucleated and grow
What is a substitutional solid solution?
A solid solution in which solute atoms of one element can replace those of solvent atoms of another element
What is the #1 factor for dendritic vs no growth?
Temperature
What is a way additional vacancies can be introduced?
Rapid cooling
Plastic deformation
bombardment with energetic particles
What is the current produced from the specimen an STM is observing proportional to?
The change in gap
What is Homogeneous nucleation?
The metal provides the atoms to form nuclei by itself
What is the energy formation of a vacancy?
1 eV
What is innoculation?
Adding nucleating agents to the liquid metal
What is involved during the solidification of metals?
Nucleation and Growth of Nuclei
What is Nucleation?
Formation of nuclei
What is the term for metallic solid solutions?
Alloys
What kind of defect is a Screw dislocation?
Line defect
What kind of growth is formed when there is very little cooling in the solidification process?
Formation of grain structures