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Operations Management (OM)
The science and art of ensuring that goods and services are created and delivered successfully to customers.
flow time definition
the average time it takes to complete one cycle of a process
whats an example of interlinking?
adding resources or changing the operating system to reduce waiting time, and therey increase customer statisfaction
Ogranizational Performal Measures- sustainability
environmental & regulatory compliance, product related litigation, fiancial audits
organizational performance measures- productivity and operational efficiency
labor production and equipment utilization
Whats the general process for identifying a bottleneck activity?
identify the work activity that has the smallest throughout
operational performance measures- financial
labor and material costs
cost of quality
budget variance
operational performance measures- customer and market
customer claims and and complaints
type of warrant failure/upseats
sales forecast accuracy
operational performance measures- quality
defects/unit or error/opportunity
service representative courtesy
operational performance measures- time
slow processing or cycle time
present of time meeting promised due date
operational performance measures- flexibility
number of engineering changes
assembly-line changeover time
operational performance measures- innovation and learning
number of patent applications
number of improvement suggestion implemented
percent of workers trained on statistical process control
operational performance measures- productivity and operational efficiency
manufacturing yeild
order fulfillment time
operational performance measures- sustainability
toxic waste discharge rate
workplace safety violations
percent of employees with emergency prepardness training
the difference between job shop and flow shop
unlike flow shops, job shops require frequent machine changeovers and delays
The time required to ramp up to an increased production output level in response to a surge in the sales of a product is a measure of?
volume flexibility
Dextron, a privately owned computer technology company, provides a wide range of customized laptops to suit the needs of students, corporate professionals, and small business owners. In this case, Dextron's ability to provide a wide range of customized laptops to suit its customers' needs best describes _____.
1. volume flexibility
2. design flexibility
3. manufacturing yield
4. budget variance
design flexibility
Actionable performance measures should be meaningful to a company's management and should provide the basis for decisions at the strategic level in an organization
True or false
false
Which of the following statements is true of goods-producing processes?
1. They use employees as a substitute for physical inventory.
2. They require more flexibility and adaptation to special circumstances than service processes.
3. They require extensive customer participation in service creation and delivery.
4. They are mechanistic and controllable because of the lack of customer participation.
They are mechanistic and controllable because of the lack of customer participation.
The higher the customer participation in service processes, the more certainty a firm has with respect to service time and capacity
True or false
false
Which of the following is an example of a bottleneck management principle?
A. Work-in-process buffer inventory should be place behind bottlenecks to maximize resource utilization.
B. At bottleneck workstations, idle time is acceptable.
C. Use large order sizes at bottleneck workstations.
D. An hour lost at a bottleneck resource has no effect on total process or factory output.
Use large order sizes at bottleneck workstations.
Which of the following is a quality performance measure at an operational level?
1. customer retention
2. product recalls
3. Customer ratings of goods and services
4. service representative courtesy
service representative courtesy
Banks and airline ticket counters have what kind of configuration?
one or more parallel servers fed by a single queue
key measures of innovation and learning include?
Percentage of new products developed
which of the following performance perspectives in the balanced scoreboard model includes measures such as productivity, flow time, and asset utilization?
a. financial perspective
b. customer perspective
c. innovation and learning perspective
d. interal perspective
internal perspective
The following process involves five activities and the output rate foreach activity is also shown below? What is the throughput of the entire process?
Activity 1: 40/hr
Activity 2: 30/hr
Activity 3: 105/hour
Activity 4: 70/hr
Activity 5: 15/hr
Activity 5: 15
Supermarkets and discount retailers have what kind of configuration?
Several parallel servers fed by their own queues
voting facilities and manufacturing facilities have what kind of configuration?
A combination of several queues in a series
what are the 3 types of queueing configurations?
one or more parallel servers fed by a single queue
several parallel servers fed by their own queues
a combination of several queues in a series
the 3 components of business analytics?
Descriptive
Prescriptive
Predictive
A candy factory is an example of what type of firm?
Good-producing firm
A happy meal and the toy that comes with it is an example of what type of good? (primary, primary& peripheral, variant)
Primary and peripheral good
The kid’s room you have your kids play in when you’re car shopping is an example of what type of good? (primary, primary& peripheral, variant)
variant
Efficiency
How well resources are used in creating output.
Cost
The cost of operations.
Quality
The quality of goods and services that create customer satisfaction.
Good
A physical product that a person can see, touch, or consume.
Durable good
A product that does not typically wear out and typically lasts at least three years.
Non-durable good
A product that is no longer useful once it is used and lasts for less than three years.
goods producing firms
found in businesses such as manufacturing, farming, forestry, mining, construction, fishing
Service
Any primary or complimentary activity that does not directly produce a physical product.
service-providing firms
found in services such as banking, lodging, health care, goverment
the differences between goods and services
Goods are tangible while services are intangible.
Customers participate in many service processes, activities, and transactions.
Demand for services is more difficult to predict than demand for goods.
Services cannot be stored as physical inventory.
Patents do not protect services
similarities between good and services
they provide value adn satisfaction to customers who purchase and use them
they can be standardized or customized to individual wants and needs
Service Management
Integrates marketing, human resources, and operations functions to plan, create, and deliver goods and services and their associated service encounters
Service Encounter
An interaction between the customer and the service provider.
making a hotel reservation
Customer-Benefit Package (BCP)
a clearly defined set of tangibles and intangible features that the customer recognizes, pays for, uses, or experiences
ex. primary checking account, with designer check and credit card, and online bill payment
primary
good or service coupled with peripheral goods and services and sometimes a variant
primary good or service
core offerring that attracts customers and responds to their basic needs
peripheral goods or services
core offerring that are not essential to the primary good or service but enhace it
ex. finance and leasing for cars
variant
CBP attribute that departs from the standard CBP and is normally location or firm-specific
Processes
A sequence of activities that are intended to create a certain result, such as a physical good, service, or information.
Core Process
Focused on producing or delivering an organization's primary goods or services.
ex. filling and shipping a customer’s order, assembling a dishwasher, or providing a home mortage
Support Processes
Purchasing materials and supplies used in manufacturing, managing inventory, etc.
ex. installation, health benefits, technology aquisition, day care onsite services, research & development
General Management Processes
Accounting, information systems, human resource management, and marketing.
the order of OM evolution
efficiency, quality, customization, time-based competition, service, sustainability, & analytics/big data
Sustainability
An organization's ability to strategically address current business needs, develop a long-term strategy, and manage risk to preserve resources for future generations.
environmental sustainability
organization’s commitment to lont-term quality of the environement
social sustainability
organization’s commitment to maintain healthy communities and a society that improves the quality of life
economic sustainability
organization’s commitment to address current business needs and economic viability, and to have agility and strategic management to prepare successfully for future business, markets, and operating environments
Business Analytics
The process of transforming data into actions through analysis and insights in the context of organizational decision-making and problem-solving.
Descriptive Analytics
Understand past and current performance.
Predictive Analytics
Predict the future by detecting patterns and relationships in data.
Prescriptive Analytics
Identify the best decisions.
current challenges
globalization, technology, customer expectations, quality, engaging the workforce, innovation, agility
7 categories of performance measurements
Finance
customer and market
quality
service quality
time
flexibility
innovation & learning
Organizational performance measurement - Finance
revenue, profit, ROA, earnings per share
Organizational performance measurement - customer and market
customer satisfaction
market share
Customer retention
Organizational performance measurement - quality
measures the degree to which the output of a process meets customer requirements
includes
Customer ratings of goods and services
Product recalls
goods quality
physicial performance and characteristics of a good
service quality
consistently meeting or exceeding customer expectations and service delivery system performance for services
performance measurement - service quality assesed by
tangibles
reliability
responsiveness
assurance
empathy
organizational performance measurement - time
performance measures
speed of tasks
variability of processes
includes: speed & reliability
speed of performing a task
measured by processing time and queue
variability of processes
measured using SD or mean absolute deviation
organizational performance measurement - flexibility
ability to adpat quickly and effectively to changing requirements
design flexibility
volume flexibility
goods and services flexibility
ability to develop a wide range of customized goods or services to meet different or changing customer needs
volume flexibility
ability to respond quickly to changes in the volume adn type of demand
organizational performance measurement - innovation & learning
innovation: ability to create new and unique goods and services that delight customers and create competitive advantage
leaning: creating, acquiring, and transferring knowledge, modifying the behavior of employees in response to internal and external change
includes
new product development rates
employee satisfaction
employee turnover
Triple Bottom Line (TBL or 3BL)
measurement of sustainability related to
environmental factors
social factors
economic factors
environmental factors
energy consumption, recycling, resource conservation activities, air emissions, solid and hazardous waste rates, etc
social factors
consumer and workplace safety, community relations, and corporate and ethics and governance
economic factors
auditing, regulatory compliance, sanctions, donations, fine, etc
Productivity
The ratio of the output of a process to its input.
Operational Efficiency
The ability to provide goods and services to customers within minimum waste and maximum utilization of resources.
interlinking
quantative modeling of cause-and-effect relationships between external and internal performance criteria
helps quantify performance relationships between all parts of a value chain
Balanced Scorecard
Performance perspectives that focus on
financial, customer, innovation & learning, and internal processes.
Balanced scoreboard- Finance
measures value provided to shareholders
Balanced scoreboard- customer
focuses on customer needs and satisfaction and market share and its growth
Balanced scoreboard- innovation & learning
emphasizes people and infrastructure
Balanced scoreboard- internal
focuses attention on the performance of key internal processes that drive a business
Custom or make-to-order definition
Produced and delivered as one-of-a-kind or in small quantities, designed to meet specific customers' specifications.
Dentist’s office
Option or assemble-to-order definition
Configurations of standard parts, subassemblies, or services that can be selected by customers from a limited set.
ex. Mc Donalds, Subway
Standard or make-to-stock definition
Made according to a fixed design, and the customer has no options from which to choose.
Ikea furniture, clothes
Projects definition
Large-scale, customized initiatives that consist of smaller tasks and activities that must be coordinated and completed to finish on time and within budget.
ex. Skyscrapers, custom jewelry, space shuttle
Job Shop definition
Organized around particular types of general-purpose equipment that are flexible and capable of customizing work for individual customers.
Dentist’s office, eyeglasses
Flow Shop definition
Organized around a fixed sequence of activities and process steps to produce a limited variety of similar goods or services.
Ex. Cars
Continuous Flow definition
Creates highly standardized goods or services, around the clock in very high volumes.
Ex. oil, steel manufacturing
Product Life Cycle
A characterization of product growth, maturity, and decline over time.
the 4 phases of product life cycle are?
Introduction
Growth
Maturity
Decline and turnaround