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What is a reinforced concrete?
A composite material that uses high compressive strength of concrete and high tensile strength of steel reincorcement
How does concrete react to forces?
Weak in tension (will have brittle failure), strong in compression
Tensile strength is 8-15% of its compressive strength
Where are the stresses in concrete when load is applied on top of it?
Compression at top, tension at the bottom
Where do we add reinforcing?
In places that have tensile stresses
How does reinforcing steel react to forces?
Strong in tension (to make up for concrete’s weakness), so-so in compression (slender members buckle, which is a brittle failure)
What is the key design assumption for reinforced concrete?
The bond between the concrete and steel is perfect, and they deform together
How does concrete form?
Through a chemical reaction
What are the material properties of concrete?
It is neither homogenous (different materials) nor linear (not fully Hooke’s Law). The properties vary depending on many factors, like quality, curing, admixtures, etc
What are design parameters for concrete based on?
Considerable research and testing efforts, and many design relationships are empirical
After mixing the concrete, what is important to consider?
Concrete generates hear during curing from the hydration process, and can cause chemical burns. It also cracks, which is why we cure and reinforce it.
What are advantages to reinforced concrete?
Economical short and long term (cheap and available), form into any shape, fire resistance, low maintenance.W
What are disadvantages to reinforced concrete?
Low tensile strength of concrete, forms and shoring (wasted material, labor intensive, time consuming), low strength for its weight, time-dependent volume changes (creep and fatigue), consistency of mixes and their strength
What are some types of reinforced concrete structures?
Normal/Mildly/Non-prestressed Reinforced Concrete, and Prestressed Concrete (Pretensioned b4 cast, Post-tensioned after cast)
How does normal reinforced concretes deform?
Internal stresses caused by external loads, steel passively provides strength
How does prestressed reinforced concrete deform?
Internal stresses introduced by compressing steel so that tension from service loads can be counteracted
What are some ways to form concrete?
Cast-in-place, precast, tilt-up
What are the main ingredients of concrete?
Portland cement, large aggregate (gravel), fine aggregate (sand), water, air, admixtures
What is Portland Cement
Mostly limestone blended and heated to 2600-3000F in a kiln, which releases CO2. The resulting clinker is ground into a “dust-like” consistency
How much of global carbon dioxide emissions is concrete?
8%
What are the 5 types or portland cement?
Normal
Moderate sulfate resistance - less cracks
High early strength - gets hotter faster
Low heat of hydration - slower strength gain and lower temperature rise
High sulfate resistance
They all reach the same strength
What affects aggregate strength?
Rock type (strong = felsite, traprock, quartzite; med = limestone, granite; weak = soft rocks), shape (angular best), grading (well-graded = less voids = stronger
How does water affect concrete?
NO SALTWATER bc corrode, high w/c ratio = low strength
What is air entrained concrete?
Concrete that has 5-8% volume of air to let water expand during freeze-thaw
what happens when cement materials are mixed?
Water and cement causes a chemical reaction (hydration), and the mixture hardens, heat is produced, and strength increases
Is making concrete easy?
No, it is highly dependent on the handling process and requires great quality control
How do you test compressive strength of concrete?
Take a cylinder, moist cure it for 28 days, test in UTM, divide highest load by area of cylinder, get between 3000-5000 psi if as-designed
How many tests goes it take to get a normally distributed curve?
More than 30 because it is highly variable
What happens if 15 to 30 tests are taken?
Must use equations from 30+ tests and adjust the answers
What happens if less than 15 tests are take?
New equations
What are the major factors affecting concrete strength?
w/c ratio, type of portland cement, aggregates, placement and curing conditions, age
What are the two ways concrete can fail?
When concrete is loaded above critical stress and left in place, the concrete will creep to failure
When concrete is cyclically loaded to above the critical stress, the concrete will fail from fatigue
What tests determine concrete’s tensile strength?
Flexural test (modulus of rupture) and split cylinder (splitting tensile strength)
What is creep?
An increase in concrete strain under constant load over time (reinforced steel CANNOT creep so it stops the cement from it)
What is shrinkage?
A decrease in volume during curing
Drying shrinkage = loss of absorbed water
Carbonation shrinkage = reaction between cementitious materials and air
What affects shrinkage?
Water content (more = more)
Cement content (more = more, aggregates restrain shrinkage)
Cement fineness (finer = more SA = more)
Member shape (large volume + small SA = less)
Relative humidity (Largest for RH < 40% - partially recoverable)
Duration of moist cure
What are the two types of reinforced steel bars?
Smooth bars = chemical bond
Deformed bars = mechanical and chemical bonds
What did they use in ancient Egypt?
Gypsum mortar heated to 130C to dry, used as plaster, very soluble
What did the ancient Greeks use?
Lime mortar as plaster that was heated to 1000C, very soluble in water
What did the Romans use?
Lime mortar with volcanic ask, stronger and more water-resistent because it didn’t dissolve
What the The Pantheon use?
Formed concrete into a 144’ diamater dome
What happened in the Middle Ages?
We forgot how to make concrete
When did concrete reappear?
1300s
What is the Eddystone lighthouse?
A lighthouse made with burned limestone with clay and ash, was set under water (hydraulic cement)
Who was John Smeaton?
The first “Civil Engineer”, considered the first “expert witness”
Who was Joseph Aspdin?
Refined cement process (burned in kiln more than before), ground up the clinker, patented Portland Cement
Why is it called Portland Cement?
The Cenotaph in England is made from Portland stone, a stone from Portland island, and Aspdin’s cement looked like it, so he named it Portland Cement
Who was Joseph Monier?
Credited with first use of reinforced concrete to make a flower pot with wire and bars