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The first two digits of the SAE numbering system indicate _____
alloying element if present
The last two digits of four, or last three of five indicate ____
nominal carbon content in points
10
plain carbon steel
11
resulfurized steel
41 Chemistry
Carbon, Manganese, Chromium, Molybdenum
43 Chemistry
Carbon, Manganese, Nickel, Chromium, Molybdenum
Prefix E
made in electric arc furnace
Prefix X
composition varies from normal (also referred to as modified)
Suffix H
indicates steel will meet certain hardenability requirements
If a steel meets certain hardenability requirements, that means ____
carbon and alloy contents are at the high end of the acceptable range
B
Indicated steel with boron as an alloying element
L
indicates steel with lead added-improves machinability-should never be welded
What is hot finished steel?
it is worked at elevated temperature until its final form
What is cold finished steel?
it is worked at room temperature in the last stages of finishing
Is cold or hot finished more expensive?
Cold finished
What are the characteristics of hot finished steel?
-poor surface finish
-looser dimensional control
What are the characteristics of cold finished steel?
-higher cost
-less stable-warps when welding
Hardenability
the ability to form martensite
What limits the hardness of martensite?
carbon content
What helps to facilitate the formation of martensite?
alloying elements
Aluminum
-typically less than 2%
-restricts grain growth
-removes oxygen in steel making
-aids nitriding
Sulfur
-typically less than 0.5%
-adds machinability
-significantly reduces weldability, ductility, and toughness
Phosphorous
-typically less than 0.5%
-adds machinability
-significantly reduces weldability, ductility, toughness
Chromium
-typically ranges 0.3-4%
-increases resistance to corrosion and oxidation
-significantly increases hardenability
-increases high temperature strength
-can combine to form chromium carbides
Nickel
-typically 0.3-5%
-promotes an autenitic structure
-increases hardenability
-increases toughness
Copper
-typically 0.2-0.5%
-is not removed well during steel recycling
-too much will lower impact strength
-promotes tencaious oxide film to aid atmospheric corrosion resistance
Manganese
-typical range is 0.3-2%
-increases hardenability
-combines with sulfur to reduce its adverse effects-manganese sulfides
-promotes austenitic structure
Silicon
-typical range is 0.2-2.5%
-removes oxygen in steelmaking
-improves toughness
-increases hardenability
-improves fluidity of molten metal
Molybdenum
-typically 0.1-0.5%
-promotes grain refinement
-increases hardenability
-improves high-temperature strength
Vanadium
-typically 0.1-0.3%
-promotes grain refinement
-increase hardenability
-forms vanadium carbides
Boron
-typically small amounts:0.0005-0.003%
-increases hardenability
Lead
-less than 0,3%
-added only to aid machinability
-health risks from dust
Nitrogen
-typically less than 0,1%
-acts like carbon in strengthening