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Leaders in meat production Beef
Tyson foods, JBS, Cargill, National Beef, and Omaha Beef
leaders in meat production poultry
tyson foods, JBS, Cargill, Perdue Farms, and Koch Foods LLC
Leaders in meat production pork
tyson foods, JBS, smithfield foods, Hormel foods corp, and seaboard foods
Consumed per person per years: turkey
13.0 Ibs/person
consumed per person per year eggs
21 dozen
consumed per person per year lamb
1.17 Ibs/ person
consumed per person per year dairy
651 Ibs/ person
Manufacturing Meat
Detailed process; processing yield is vital
industry processing vs custom processing
stark contrasts; speed; yields
subprimals are influenced by retail demands
steak, roasts, grinds, and value-added
variety of names used for cut of meat
regional significance and restricted geographical areas
standardized cuts
uniform retail meat identity standards, national livestock and meat board, name consists of three parts: meat species, wholesale cuts, and retail cut
price per unit of weight
optimum price related to product movement; higher quality or further processed will equate to higher prices; most consumers make purchasing decisions on price alone
labels can vary from very simple in appearance to complex
dictated by consumers demand for information; information can be required by law; optional information a result of retailer
FSIS requires that all labels be submitted for approval
common or usual name of product, inspection legend, establishment number, name and address of processor, statement of quantity, and ingredients used in order of predominance
additional package info- date
when product is packaged and best use date, index of freshness
additional package information-grade or brand
some product marketed by USDA grade, consumers are brand conscious
Additional package information- nutrients
some consumers are concerned with nutrient content; fat, protein, vitamin, and mineral
additional package information- name of retailer
place of purchase allows product to be re-traced to origin
additional package information-universal product code
upc code provide efficiency of handling, sensors track sales, provides re-ordering flexibility
food animals can be sold on a
live weight basis or a carcass basis
selling on a live weight involved the
slaughter weight of the animal and the live price on a per hundred weight (cwt) basis
selling on a carcass basis is generally done through a
lean value program
If carcass value and dressing % are known
Live value per cwt = carcass value per cwt x (dressing % / 100)
If live price and dressing percentage are known:
Carcass value per cwt = Live value per cwt / (dressing % / 100)
lean value programs are designed to
reward superior hog producers at the expense of inferior hog producers
lean value programs pay producers on
a carcass weight basis rather than a live weight
the value of the carcass is determined by
a grid or through premiums and discounts
the majority of large companies purchase hogs on a
carcass basis
generation of wholesale cuts
distribute to various markets; fits in to the boxed meat market; achieved by standardized cutting methods
principles of meat cutting
separation of fat lean portions; separation of tough and tender sections; separation of thick and thin sections; separation of valuable cuts; and separation of retail cuts
bones are sites where CT and tendons connect muscles
used as leverage for contraction. can alter flavor profiles of meat
IMPS numbers
Institutional meat purchasing specifications
Institutional meat purchasing specifications
meat cuts standardized, described and identified for improved communication during purchasing. created by the U.S federal meat grading service
fabrication of carcasses
manageable pieces, ease in logistics, variations in further processing, and enhanced marketing
variations in further processing
grinding, cooking, marination, portioning, and packaging
cutting tests
conducted to identify pricing margins that reflect current market conditions
Water-holding capacity is defined as
the ability of meat to retain its water during application of external forces such as cutting, heating, grinding or processing
some loss of moisture usually occurs even during the mildest application of these treatments because
a portion of the water present is in the form of free water
many of the physical properties of mean are partially dependent on
water holding capacity
water-holding capacity of muscle tissue has a direct effect on
shrinkage of meat during storage
when tissues have poor WHC properties
loss of moisture and, consequently, loss of weight during storage is great. this moisture loss occurs from exposed muscle surfaces of the carcasses or cuts.
drip loss
the formation of exudate from meat or meat systems (except thawing loss) without application of external forces
thaw loss
the formation of exudate from meat after freezing and thawing without application of external forces
cooking loss
the release of fluid after heating meat either without or with application of external forces
expressible juice
the release of juice from unheated meat (also after freezing and thawing) during application of external forces such as pressing, centrifugation methods, or suction methods
WHC is especially critical in meat ingredients of
manufactured products that are subjected to combinations of heating, grinding, and other processes.
weight losses during manufacturing processes are largely the result of
water evaporation
the proper protein/water ratio is important for
palatability and adequate yield of finished product
of the total water in muscle, 4 to 5% is so located and is known as bound water
sometimes referred to as consistitutional water; remains tightly bound even during application of severe mechanical or other physical force
other water molecules are subsequently attracted to the bound molecules in layers that become successively weaker as the distance from the reactive group on the protein becomes greater
such water may be termed immobilized water, but the quantity so immobilized depends on the amount of physical force exerted on the muscle. sometimes referred to as interfacial water
water held only by weak surface forces is known as
free water
several factors influence the number of reactive groups on muscle proteins and their availability for binding water
in the immediate surroundings of the proteins, these conditions are largely consequences of postmortem changes. the specific conditions are dependent on production of lactic acid, loss of ATP, onset of rigor mortis, and changes in cell structure associated with proteolytic enzyme activity
formations of lactic acid and the resultant drop in pH in the postmortem period are responsible for
an overall reduction of reactive groups on proteins available for water binding (results in varying amounts of denaturation and loss of solubility in proteins)
reduction in numbers of reactive groups occurs because
the pH approaches the isoelectric point of myofibrillar proteins. this influence of pH is called the net charge effect
isoelectric point
that pH at which the number of positively and negatively charged groups is equal
at pH values that exist in meat (5.2 to 6.8), it is obvious that higher values are associated with
greater net charges on the protein and a greater percentage of bound of immobilized water.
in normal meat, only about ….. of the loss of WHC postmortem is due to the drop in pH
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changes associated with onset of rigor mortis wherin a lack of space within the structure of proteins for water binding is known as the
steric effect
steric effect: breakdown of ATP and protein interactions associated with actomyosin formation are partially responsible for
formation of a tight network within contractile proteins
steric effect: certain ions, principally divalent cations, have the ability to
combine with and neutralize 2 negatively charged reactive groups of the proteins
steric effect: when there is little net charge on the proteins
there are few charged groups available to separate protein chains by repulsive forces
steric effect: these conditions prevent water binding by bound groups and allow protein chains to pack closely together
preventing those reactive groups that are still available from binding water
some of the loss of protein hydration caused by pH decline and rigor mortis is recovered during
subsequent storage of meat
proteolytic enzymes are probably responsible for some
subtle changes in fiber membrane permeability (may allow some diffusion of ions into areas surrounding muscle proteins)
a re-distribution of ions occurs, resulting in replacement of
some divalent ions on protein chains with monovalent ions
for every divalent cation replaced, one reactive group of protein is
freed to bind water (this exchange of ions in muscle proteins results in improved WHC)
limited improvement in WHC also occurs over time due to a
slight rise in pH(but this only accounts for a small proportion of the total change in WHC)
color as detected by the eye
is the result of a combination of several factors
hue
describes that which one normally thinks of as color (yellow, green, blue, or red) and it describes the wavelength of light radiation
chroma (purity or saturation)
describes the intensity of a fundamental color with respect to the amount white light that is mixed with it
the value of a color is
an indication of overall light reflectance (brightness) of the color
meat color is the total impression seen by the eye
and is influenced by the viewing conditions (the structure and texture of the muscles viewed also influence the reflection and absorption of light)
the only quality characteristic that consumers have to base their initial purchasing decision on is physical appearance
and meat color is one of the most influential quality factors in consumer selection
consumers relate the color of…… to freshness
lean tissue
more than ….. discoloration of a meat cut is almost 100% discrimination by the consumer
20%
the most important contributors to meat color are the pigments that
absorb certain wavelengths of light and reflect others
pigments in meat consist largely of 2 proteins: hemoglobin(the pigment of blood) and myoglobin (the pigment of muscles)
in well-bled muscle tissue, myoglobin constitutes 80-90% of the total pigment. Such pigments such as the catalase and cytochrome enzymes of the electron transport chain are also present, but their contribution to color is minor.
the 2 major pigments are similar in structure except that the myoglobin (MW 16,000) is ¼ as large as the
hemoglobin (MW 67,000)
myoglobin consists of a globular protein (globin) and a
nonprotein portion called a heme (porphyrin) ring
the heme portion of the pigment is of special interest because
the color of meat is partially dependent on the oxidation state of the iron within the porphyrin ring
myoglobin quantity varies with
species, age, gender, muscle, and physical activity
species differences are apparent when the light color of
pork is compared with the bright red color of beed
pale muscles of veal carcasses are
indicative of the fact that muscles of immature animals have lower myoglobin content than those of more mature individuals
intact males have muscles that contain more
myoglobin that those of females or castrated at comparable ages
because of muscle differences in myoglobin content
the light breast muscles of chicken contrast strongly with the dark muscles of the leg and thigh
muscle-to-muscle differences in myoglobin content are due to
the type of muscle fibers present
muscles with relatively high proportions of red fibers appear
dark red in color
when they are viewed histologically, these myoglobin-rich fibers are still seen to be mixed easily
distinguishable white fibers
dark muscles color is often simply a consequence of
a relatively high frequency of red fibers
game animals have darker muscles than domestic animals partially because of
myoglobin induction by physical activity
beef color
bright cherry red
fish color
gray-white to dark red
horse color
dark red
lamb & mutton
light red to brick-red
pork color
grayish-pink
poultry color
gray-white to dull red
veal color
brownsih pink
the reaction of pigments with several compounds or ions may result in color changes in meat;
however, the ability of pigments to combine with or tie up molecules depends on the proper chemical state of iron in the heme ring
when the iron is oxidized(in the ferric state)
it cannot combine with other molecules including molecular oxygen