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purpose of cgmp regulation
to ensure drug identity, strength, quality and purity
CFR titles 210 and 211
part 210: general manufacturing, processing, packing or holding of drugs
part 211: finished pharmaceuticals
3 main sections of CFR part 210
210.1 minimum requirements for cgmp regulations
210.2 applicability of CGMP to drugs, biologics and HCT/Ps
210.3 definitions
CFR part 211 subparts
A: general provisions
B: organization and personnel
C: buildings and facilities maintenance and design
D : equipment maintenance and design
subpart A
minimum cgmp requirements for preparing drug products for humans and animals
subpart B
QA
QC
personnel qualifications
consultants
responsibility of QA
ensures processes and systems are in place to maintain product quality.
set and enforces quality standards throughout the production process
QC
verifies the quality of drug components, packaging, and finished products through testing and inspection
personnel qualifications
appropriate: education, training and experience in CGMP requirements to ensure compliance
personnel responsibilities
maintain personal hygiene and wear protective apparel
ensure they are fit for duty
consultant requirements
sourced from outside the company
requires education, training and experience
building requirements
prevent contamination
include controls for microorganisms, temperature and humidity
appropriate construction materials
environmental controls
ventilation: HEPA filters, positive pressure
control dust, microorganisms, temperature and humidity
plumbing
portable water under positive pressure
washing
hot/cold water, soap, air dryers, or single-use towels
aseptic processing
HEPA-filtered air under positive pressure
regular environmental monitoring
sanitation
building must be clean and pest-free
waste must be disposed of safely and promptly
contamination prevention
dedicated storage for quarantined, rejected and approved materials
to minimize risks of cross-contamination
maintenance
regular inspections and repairs
address structural or pest issues immediately
construction materials (walls, floor, ceilings)
walls: smooth and durable
floors: chemical-resistant, cleanable
ceilings: seamless and designed to prevent dust accumulation
requirements for equipment design
appropriate for intended use
easy cleaning and maintenance
prevent contamination
equipment construction materials
prevent contact between products and substances like lubricants or coolants
ensure all parts in contact with drugs are non-reactive and safe
cleaning and maintenance
cleaned and sanitized at appropriate intervals
follow validated written procedures for cleaning
keep records of cleaning and maintenance activities
validation of cleaning
ensures the cleaning process consistently meets specifications
prevent residue buildup and cross-contamination
what are the requirements for automated equipment?
changes in records must be authorized by qualified personnel
maintain hard copy backups or alternative systems like tapes or microfilm
maintenance records
records of all cleaning, reports and maintenance
documentation ensures accountability and traceability
filters
filters must not release particles or substances into products
must be regularly inspected and maintained
overall equipment goals
ensure all equipment is safe, clean and functional