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Sterile Aqueous vehicles
normal saline, dextrose, lactated ringer’s
isotonic
Sterile Water Miscible Vehicles
affect solubility and reduce hydrolysis
propylene glycol
Sterile non-aqeous vehicles
oils
soybean oil
Sterile Preparation Solutes
antimicrobials
buffers
antioxidants
sodium benzoate
Sterile Antimicrobials
thimerosal 0.01%
benzethonium chloride 0.01%
Sterile buffers
citrates
acetates
phosphates
Sterile Antioxidants
sodium bisulfute 0.1%
Types of containers for sterile preparations
plastic (polyethylene, polypropylene, polyvinyl chloride)
glass
rubber (butyl, silicone, natural rubber)
Type I Glass
silicon dioxide and boric acid
low migratory oxides, leaching
expensive
preferred (suited for all products)
Type II Glass
sodium oxide and calcium oxide
soda-lime glass with HIGH hydrolytic resistance
melt at lower temps, treated with sulfur dioxide to dealkalize
best for acidic or buffered solutions
Type III Glass
sodium oxide and calcium oxide
soda-lime glass with MODERATE hydrolytic resistance
highest migratory oxides
best for dry substances, non-aq. preps
Steam Sterilization
fast, inexpensive
use for bulk volumes, solutions in ampules/vials, surgical instruments
CANNOT use for oily, moisture sensitive preps
denature and coagulate bacterial proteins
Dry Heat Sterilization
can use for oily preps
longer exposure time, higher temp than steam
use for fixed oils, glycerin, petrolatum, mineral oil, paraffin, glassware, surgical instruments
dehydration
Filtration Sterilization
fast for small volumes, relatively inexpensive
fragile membranes, extensive validation (bubble test), potential to remove drug (if less than 5 mg)
use for thermolabile, low viscosity solns with more than 5 mg drug
cellulose acetate, cellulose nitrate membrane filters
Gas Sterilization
use for thermolabile powders and proteins, medical appliances, surgical supplies, certain antibiotics/drugs
highly flammable gases, can’t use for solns
ethylene oxide or propylene oxide gas
inhibit bacterial cell wall formation
Ionizing Radiation Sterilization
use for thermolabile powders, antibiotics, hormones, prepackaged disposable items
expensive equipment, potential radiation risk, limited application
gamma rays or UV lamp
destroys vital chemicals/structures
Pyrogens
lipopolysaccharides on outer cell walls of gram NEGATIVE bacteria
water soluble
thermostable
may survive steam, filtration
aka endotoxin
USP endotoxin limit
5 EU/kg/hr
INTRATHECAL: 0.2 EU/kg
Pyrogen testing
Rabbit testing
inject into rabbit ear and record temps
LAL test (more sensitive, used by USP)
extract with enzymes that coagulate in presence of lipopolysaccharides
Sterility Testing
use trypticase soy broth (TSB) and fluid thioglycolate medium (FTM)
incubate for 14 days
validate before shipping
direct inoculation test, membrane filtration, or biological indicator tests
Biological indicator test
biological indicator/marker: provides info on whether conditions were met to kill specified number of microbes for sterilization process
use endospores
Stearothermophilus
biological marker for steam, gas, and ionizing radiation
Subtilis
Biological marker for dry heat, radiation
Pumilis
Biological indicator for radiation
USP 797
min. practice and quality for sterile preps
enforced by state boards of pharm and FDA
June 2008
Sterile Preparations
injections
ophthalmic drops and ointments
aqueous pulmonary inhalations
baths and soaks for live organs and tissues
irrigations for internal body cavities
implants
ISO Class 5
hood (PEC)
100 particles in 1 cubic ft
ISO Class 7
buffer room
10,000 particles in 1 cubic foot
ISO class 8
ante-room
100,000 particles in 1 cubic foot
Immediate use sterile preparations
Class 5 NOT required
required:
aseptic SOPs, process
limit to 3 diff sterile products
must be labeled UNLESS administered by or witnessed by preparer
BUD: 4 hours
ex. epinephrine drip at bedside by nurse for patient w cardiac arrest
Category 1 sterile preparations
ISO class 5 req
BUD: 12 hours at room temp, 24 hours in fridge
Category 2 sterile preparations
compounded in PEC (class 5), within buffer room (class 7), with ante room (class 8)
BUDs vary
higher when terminally sterilized
higher when sterility test passed/performed
higher when stored at lower temps
higher when made from sterile components
Category 3 sterile components
longest BUDs
higher when terminally sterilized
higher when stored at lower temp
additional requirements (more cleaning, more garbing, more viable air)
sterility testing and endotoxin testing required
compounded in PEC (class 5), within buffer room (class 7), with ante room (class 8)
Multidose vial BUD
28 days
contain preservative
Single-dose vials BUD
12 hours
ONCE AMPULES OPENED, CANNOT BE STORED
Sources of Class 5 air
laminar airflow
vertical pref for hazardous
compounding aseptic isolator
Hazardous drug preparation
class 5 environment in class 7 negative pressure area physically separated from other areas
Sterile 70% isopropyl alcohol must be applied to work surface at least every…
30 min (if activity takes 30 min or less)
Cleaning Frequency is higher for
cat 3
Sterile compounds that are shipped frozen are stable for…
48 hours (room temp)
10 days (fridge)
Sterile product labels must have
preparation name
strength
amount of active ingredient
amount of solvent to add
route of admin
storage and expiration
manufacturer and distributor
lot number
Handling Hazardous drugs includes
receipt
storage
compounding
dispensing
administration
disposal
both sterile and nonsterile
Scope of USP 800
all healthcare personnel and entities that store, prepare, transport, or administer HdS
Occupational safety plan must include
list of HDs
facility and engineering controls
competent personnel
safe work practices
proper use of appropriate PPE
policies for HD waste segregation and disposal
List of HDs
maintained by NIOSH
reviewed every 12 months
Hazardous drug criteria
carcinogenicity
teratogenicity or other developmental toxicity
reproductive toxicity
organ toxicity at low doses
genotoxicity
new drug with structure and toxicity profile that minics existing HD
NIOSH categories of HDs
1: antineoplastic
2: non-antineoplastic
3: non-antineoplastic with primarily adverse reproductive effects
Assessment of risk determines
alternative containment strategies and/or work practices
for anti-neoplastic drugs that do not require any further manipulation other than counting/repackaging and table 2/3 drugs
some dosage forms may not pose significant risk of direct occupational exposure
dust from tablets and capsules may present risk
What HDs must always follow USP?
HD APIs
Anti-neoplastic drugs when manipulation required
Assessment of risk must include
type of HD
dosage form
risk of exposure
packaging
manipulation
documentation of alternatives
reviewed annually, documented
Clomiphene risk assessment
reproductive hazard
tablet
risk: counting
packaging: use only unit dose blister pack
containment: dispense in original blister pack
Megesterol (tablet)
reproductive hazard
tablet
risk: counting
packaging/manipulation: counting may split tablets
containment: reproductive age does not handle, separate counting tray, gloves
Yaz, Ocella, Yasmin, Drospirenone/Estradiol, Prempro Risk assessment
non-antineoplastic
unit dosed tablet
exposure risk: none
containment: tablets will not be removed from packaging
Tamoxifen risk assessment
antineoplastic
enteric coated tablet
risk: counting
containment: dedicated counting tray/spatula, immediately cleaned with alcohol or warm water/soap
Megestrol acetate liquid risk assessment
antineoplastic
liquid
risk: possible spillage
containment:
ATSM chemo gloves
plastic backed prep mat
alcohol wipe bottles
dispose gloves/mat in hazardous waste
clean area where worked with alcohol
Topiramate suspension, compunded risk assessment
reproductive hazard
risk: crushing tablets to compound suspension
containment:
only non-reproductive age compound
chemo gloves and face mask
dedicated mortar and pestle
no pre-crushing
wipe down all drug containers touched with alcohol wipe
discard gloves and mask in hazardous waste
immediately clean mortar and pestle with soap and water
Progesterone vaginal suppositories
non-antineoplastic
compound using first progesterone VGS Vaginal Suppository Kit
contains progesterone (API) powder
containment: no alternative
must follow USP 800
negative pressure room with at least 12 ACPM
appropriate C-PEC
appropriate PPE
Types of HD exposure
dermal and mucosal absorption
inhalation
injection
ingestion
containers
Designated person
qualified and trained to be responsible for HD
develop and implement procedures
oversee entity compliance
ensure competency
ensure environmental control
monitor facility
maintain reports
must understand rationale for risk-prevention, risks, responsibility to report
Designated areas must be available for HD
receipt and unpacking
storage of HDs
nonsterile HD compounding
sterile HD compounding
Antineoplastic HDs and HD APIs must be unpacked
neutral/normal or negative pressure area
Sterile compounding unpacking must be done in
outside of sterile compounding area
in neutral/normal or negative pressure area
Storage of HDs
Antineoplastic HDs requiring manipulation and HD APIs must be stored separately in negative pressure room with at least 12 ACPH
exceptions:
some can be stored with other drugs
must be identifiable
C-PEC
ventilated device designed to minimize worker and environmental hazard exposure
CVE: non-sterile powder hoods
biological safety cabinet: sterile
compounding aseptic container isolator: sterile, used for cancer drugs
C-SEC
containment secondary engineering control
room where C-PEC placed
may be ISO 7 buffer room with ISO 7 anteroom or unclassified containment segregated compounding area (C-SCA)
negative pressure and appropriate ACPH
external ventilation
room with fixed walls
Containment Supplemental Engineering Controls
Closed System Transfer Devices (CSTDs)
provide adjunct controls to offer additional level of protection
NOT substitute for C-PEC
MUST be used when administering antineoplastics
Environmental surface wipe sampling should occur
every 6 months
surface wipe sampling should include
interior of C-PEC and equipment inside
pass-through chambers
surfaces in staging or work areas near C-PEC
areas adjacent to C-PEC
areas immediately outside HD buffer room or C-SCA
patient administration areas
Common marker HD
cyclophosphamide
measurable levels > 1.00 ng/cm²
result in uptake of drug in exposed workers
Required HD PPE
gowns, head, hair, 2 shoe covers, 2 pairs of chemo gloves
for antineoplastic HDs: 2 pairs of chemo gloves, 2 gowns
Gloves for HD handling
2 pairs of powder free gloves
American Society for Testing and Materials (ASTM) standard D6978
replace every 30 min
sterile compounding: outer gloves sterile
Gowns for HD handling
poly-coated, disposable, close in back
replace every 2-3 hours
regular gown under HD gown
Head, Hair, Shoe, and Sleeve covers for HD handling
full coverage
2 pairs of shoe covers
shoe covers in HD areas must not be worn to other areas
Eye and face protection for HDs
face shield
goggles if not in hood (glasses not enough)
Respiratory protection for HDs
NIOSH-certified N95 mask
Hazard Communication program must include
written plan
labeled containers of hazards
SDS for each hazardous chem, readily accessible to personnel
personnel must be trained
personnel of reproductive capability must confirm risks in writing
HD Personnel Training
all personnel
must occur before independent handling
must be demonstrated
reassessed every 12 months
must be documented
Receiving HDs
have SOP
should come from supplier sealed in plastic
delivered to HD storage area
must wear PPE
spill kit accessible
tiered approach (start with visual exam for damage)
HD Labeling
HDs with special handling precautions must be clearly labeled at all times
Counting HDs
separate counting tray/spatula
decontaminate counting tray and spatula after HD use
HDs must be transported in containers that
minimize breakage or leakage
cannot be transported in pneumatic tube
labels must have storage, disposal, and HD cat info
HD disposal
disposal personnel must be trained
unused HDs and trace-contaminated PPE disposal must comply with applicable regulations
What HDs can be dispensed without further requirements for containment?
HDs requiring no manipulation other than counting final dosage form
Can automated counting or packaging machines be used for antineoplastic HDs?
NO
can create powder contaminants
HD Compounding
must be done in proper engineering controls
use plastic backed prep mat
us disposable or clean dedicated equipment
APIs/powders must be handled in C-PEC
labeling cannot introduce contamination into non-HD areas
Administering HDs
must be protective medical devices/techs
must wear PPE
CSTDs must be used for antineoplastic HDs
should avoid manipulating HDs
Protective medical devices and techniques for HDs
needleless and closed systems
crushing tablets in plastic sleeves/pouches
spiking/priming of IV tubing with non-HD solution in C-PEC
What should be deactivated/decontaminated/cleaned routinely (USP 800)
all areas where HD handled
all reusable equipment/devices
Deactivation
render compound inert or inactive
use EPA registered oxidizers: peroxide, sodium hydochlorite
Decontamination
remove HD residue
use: water, alcohol, peroxide, sodium hypochlorite
Cleaning
remove organic and inorganic material
use: germicidal detergent
Disinfection
for sterile manipulations
destroy microbes
use: EPA-registered disinfectant, sterile alcohol
Spills of HDs must be…
contained and cleaned immediately
personnel must wear PPE
spill kits must be readily available
when cleaning larger spill: wear goggles, full-face piece, and chemical cartridge-type respirator or powered air-purifying respirator
SOPs for the safe handling of HDs should be reviewed
every 12 months
by designated person
review should be documented
SOPs for HDs should include
Hazard communication program
Occupational safety program
designation of HD areas
hand hygiene and use of PPE based on activity
receipt, storage, compounding, use, and maintenance
deactivation, transport, admin, environmental monitoring
disposal, spill control med surveillance
HD Medical Surveillance
goal: minimize adverse health effects in personnel
useful for identifying gaps in compliance
provides framework for ongoing eval of exposure control program
HD Medical Surveillance elements
data collection/documentation
monitoring
follow-up plan
exposure-related health changes should prompt immediate re-eval of primary prevention measures
plan of action to prevent additional exposure
confidential communication with employees
follow-up med survey
mICROMERITICS
Science and technology of small particules
particle size and distribution
methods of determining particle size
particle shape and surface area
derived properties of powders
Particle engineering in tablet manufacturing affects
downstream processing
spray drying performance
bulk density
particle size
drug exposure
flowability
compaction
Average granule range
1000-3360 mcm