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The exam covers weaving and knitting sections of lecture, lab, and readings. It has multiple-choice and true and false questions, as well as visual and vocabulary matching sections.
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What are warp yarns?
Run lengthwise to the grain
What are weft yarns?
Run crosswise to the grain
How do warp and weft yarns create a stable piece of fabric?
They interlace (go over and under each other) at right angles to create a piece of fabric
The more interlacements the stronger the fabric will be
What is the tool/machine called that is used to make woven fabric?
A loom
Very Light/Sheer Weight
Sheer or Gauzy Fabrics
Light/Top Weight
Blouses, Shirting, Light Dresses
Medium Weight
Heavier Shirting or Lighter Bottoms
Bottom Weight
Slacks, Suiting, Lighter Jackets
Heavy Weight
Work Clothes, heavier coats, traditional denim
How do weight and cover affect final fabric properties? And appropriate end uses?
Heavier The Weight The Thicker The Cover | Lighter The Weight The Sheerer The Cover |
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What is thread count?
It is the number of yarns per square inch (density) and the total of both warp and weft directions (count).
How does a high or low thread count affect end use and hand?
Thread Count (more threads per square inch) | Lower Thread Count (less threads per square inch) |
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What is the difference between balanced and unbalanced thread count? What texture do unbalanced plain weaves create in the fabric? How does it affect drape?
Balanced Thread Count | Unbalanced Thread Count |
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Which kinds of weaves are more likely to have higher thread count?
Satin Weaves
How does yarn type affect thread count?
The thinner the yarn the more threads can be included creating a high thread count which allows for a smoother and high quality fabric while thicker yarns require a looser weave which creates a lower thread count.
Plain Weave: Construction differences and appropriate end uses? What are their ‘stand out’ properties? How could you identify one from the others?
Warp and weft yarns go over and under each other (fabric looks the same on both sides)
Varied End Uses
Can be causal or “cotton-like” (gingham, chambray, challis)
Can be formal or “silk-like” (China silk, organza, chiffon)
Equal Yarns in Warp/Weft Directions
Better Absorption
Low Resiliency
More structured
Poor Luster
Twill Weave: Construction differences and appropriate end uses? What are their ‘stand out’ properties? How could you identify one from the others?
Yarn Floats over 2-3 yarns before interlacing under (looks like stairs or diagonal ridges)
Hides and Sheds Stain better
Very Durable
Better flexibility and resiliency
Used for herringbone or houndstooth patterns
Often used for bottom weight apparel or suitings (Denim or Chino)
Satin Weave: Construction differences and appropriate end uses? What are their ‘stand out’ properties? How could you identify one from the others?
Yarn floats over 4 or more yarns before interlacing under
Create smooth fabric face
Fabric Face and Back have different appearances
Better resiliency (often due to high thread count)
Flexible/fluid drape
Good-excellent luster
Can unravel easily from cut edges
Snags easily
Often used for dresses, blouses. Linings, and lingerie
Satin
Filament Yarns
Typically Silk or Polyester
Lustrous
Typically more fluid (can depend on weight)
Formal Wear
Sateen
Spun Yarns
Cotton or Cotton Blend
More Subdued Luster
More Structured
Lightweight Blazers, Pants, and Dresses
Dobby: What kinds of designs can be woven in? (i.e., how could you identify it?)
Small Repeating geometric designs can be woven in with floating yarns
Dobby Flat Motif
Used for Lining (filament yarns) or Shirting (spun yarns)
Dobby Textured Motif
Used for Pique or Waffle cloth
Jacquard Weave: How are they made?
Created on a jacquard loom to control each warp yarn individually. The yarns are only brought to the face of the fabric when they are needed to create a pattern.
What is the defining characteristic of a jacquard? (i.e., how could you identify it?)
It is a fabric with a larger scale, intricate, curving design woven in and many have long floating yarns on the face or back that can snag or unravel easily.
Tapestry: Examples of jacquard weave fabrics and typical end uses?
It is a heavy weight fabric with more structure so it is typically used for coats and accessories
Damask: Examples of jacquard weave fabrics and typical end uses?
Uses both filament and spun yarns
Spun yarns are used in structured jackets, dresses, or coats
Filament yarns are used in formal apparel or accessories
Brocade: Examples of jacquard weave fabrics and typical end uses?
Always uses filament yarns
Used in formal dresses, coats, vests, accessories, as well as trim or contrast fabrics
Extra yarn weave (spot weave): When and why are they used? What do they provide?
They have an extra set of yarns (separated from the warp and weft) that are woven in specific areas to create a pattern that has a distinctive front and back. Common fabrics included Dotted Swiss and shirtings.
Pile weave: Cut
Fuzzy ends on surface
Velvet
Pile weave: Uncut
Loops on surface (can be both sides)
Terrycloth
How does pile construction affect fabric properties?
Often bottom to heavy weight, warmer as it retains heat better with extra layers of yarns, softer hand, good resilience
Velvet: Examples of pile weave fabrics and typical end uses? What is the difference between velvet and velveteen fabrics?
Cut Warp (longer pile)
Filament Yarns
Better Drape and luster
Distinct Face and Back
More Formal Apparel
Velveteen: Examples of pile weave fabrics and typical end uses? What is the difference between velvet and velveteen fabrics?
Cut Weft (shorter pile)
Spun yarns (typically cotton)
More structured
Distinct face and back
More casual apparel and children’s wear
Corduroy: Examples of pile weave fabrics and typical end uses? What is the difference between velvet and velveteen fabrics?
Bottom weight casual jackets, pants, and skirts
Slack-tension weave (seersucker)
Two warp beams used: 1 set of warp is at regular tension and the other is under less tension
They crinkle or buckle to form a puckered stripe in the warp direction
Used for summer suiting, casual bottoms, dresses, and childrenswear
How does knitting create a stable fabric?
By using needles to interconnect one or more sets of yarns by looping them together
What is different about knit construction when compared to weaving?
Knit Construction | Woven Construction |
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Courses
Crosswise Rows
Wales
Lengthwise column
“Whale Tails”
Stitches
Knit Stitch - lengthwise column of V’s
Purl Stitch - Crosswise rows of bumps or waves
Tucks - create openwork areas in fabric (pointelle)
Miss/Float - stitches float on back when not create a pattern on the front
What is gauge and how does it affect end use?
The stitches per inch across the fabric. A higher gauge = finer loops (more firm, dense, structured fabric) and a lower gauge = coarser loops (softer, more flexible flowing fabric).
What are common properties or performance issues for knit fabrics? How do they differ from wovens in those areas?
Benefits | Drawbacks |
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How does looking at both face and back of fabric help in identifying certain types of knits?
Helps to get a better grasp on what kind of fabric you are actually looking at because a Jersey will have knit “V’s” on the front by bumpy purls on the back whereas a rib or interlock will look almost identical on the back and face allowing you to know when you’re looking at one knit fabric over another.
How are weft knits constructed differently than warp knits?
Weft knits are constructed using a single yarn that is looped horizontally across the fabric, creating a flexible and less stable material. Warp knits are made with multiple yarns running vertically, looping simultaneously in a zigzag pattern to create a more stable, less stretchy fabric.
Single Knit (Jersey)
Knit stitches on the face and purl on the back
Fluid or limp drape
T-shirts, underwear, light dresses, socks, sometimes a sweater
Edges curl when cut
Shape distorts easily
Double Knit (Rib, Interlock)
Made with two set/beds of needles
Many are reversible - knit stitches on face and back
More stability and potential for structure
Wide range of yarns, fabric weights, and end uses
Jacquard Knit
Pattern Knitted in with different color yarns
Can be a single or double knit
Pointelle
Open work patterns made with tuck stitches
Typically lighter weight
Thermal/Waffle
Has thermal retention
Adds bulk through texture and extra yarn layers
Pile Knits
Have thermal retention by adding bulk through texture and extra yarn layers. (Ex: fleece, knit velour, knit terry)
What are the typical properties, and therefore what are appropriate end uses of weft knits?
One yarn (or set of yarns) that feed across the fabric in courses
Circular or flat production (single or double)
Better elasticity than warp knits
Susceptible to snags and runs
T-shirts, sportswear, underwear, hosiery, and baby clothes
Tricot: What are the distinctive characteristics of each? How could you identify one vs. the other? What type of yarn is commonly used for tricot fabrics? What are common warp knit fabrics for apparel? Typical end uses?
Fastest knit production
Finer (higher) gauge and more tightly knit
Made with uniform filament yarns
Knit stitches on face, and distinct horizontal floats on reverse created by underlaps
Used in lingerie, sleepwear, swimwear, and activewear
Raschel: What are the distinctive characteristics of each? How could you identify one vs. the other? What type of yarn is commonly used for tricot fabrics? What are common warp knit fabrics for apparel? Typical end uses?
Greater variation in design and texture through knitted-in pattern and openwork
Uses filament or spun yarns
Makes machine made laces, crochets, nets, some sweaters, and power mech for lingerie or athletics
It imitates traditional bobbin lace and hand crochet techniques
Allow for less expensive alternatives
Can have laid yarns interested to create more texture and pattern, including novelty yarns
Recognize the difference between a design motif that is printed vs. woven or knitted into fabric.
Printed designs are applied to the surface of the fabric, while woven or knitted designs are an integral part of the fabric’s structure, created by interlacing or looping colored threads