5.3 Lean production

What is lean production?

Lean production is a methodology focused on minimizing waste within manufacturing systems while simultaneously maximizing productivity. It emphasizes efficiency by streamlining processes and optimizing resource allocation.

What is quality

Quality refers to the degree to which a product or service meets specified requirements or customer expectations. It encompasses various attributes such as performance, reliability, and durability.

2 features of lean production

less waste and greater efficiency

What is Kaizen?

Kaizen is a Japanese term meaning "continuous improvement" in processes, emphasizing incremental changes that enhance productivity and quality in the workplace.

Advantages of Kaizen in a workplace

include improved efficiency, enhanced employee engagement, and greater competitiveness.

Disadvantages of Kaizen

may include resistance to change, the potential for employee burnout, and the need for continuous training.

What is “Just in Time”

A production strategy that aligns inventory levels with production schedules, minimizing waste and reducing costs by receiving goods only as they are needed.

advantages of Just in Time

include reduced inventory costs, improved cash flow, and increased responsiveness to market demand.

disadvantages of Just in Time

may include supply chain disruptions, increased pressure on suppliers, and potential stockouts.

What is Cradle-to-cradle design manufacturing?

A sustainable design philosophy that aims to create products that can be fully reused or recycled, eliminating waste and promoting environmental stewardship throughout the product lifecycle.

advantages of cradle to cradle

design include reduced waste, improved resource efficiency, and enhanced product durability.

What is quality control?

A process to ensure products meet specified standards and customer expectations through inspections and testing.

What is quality assurance?

A systematic process to ensure that products meet specified requirements and standards through planned and systematic activities.

What is total quality management (TQM)

A management approach focused on continuous improvement, customer satisfaction, and employee involvement to enhance the quality of products and services throughout an organization.