TOM exam prep flashcards

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55 Terms

1
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What is Operations Management

Design management and improvement of processes that transform inputs into outputs to create value

2
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What is a process in OM

A sequence of activities that transforms inputs into outputs

3
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What are the three basic process measures

Inventory throughput rate and flow time

4
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State Little Law

Inventory equals throughput rate times flow time

5
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What is a bottleneck

The resource with the lowest effective capacity that limits system throughput

6
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Define effectiveness in operations

Meeting external customer requirements such as quality speed and reliability

7
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Define efficiency in operations

Using the minimum resources to produce a given output

8
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What are the 4Vs of operations

Volume variety variation in demand and visibility

9
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How does high volume affect operations

Enables standardisation automation and lower unit cost

10
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What is the Product Process Matrix

Framework linking product volume and variety to appropriate process choice

11
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List the five process types in the Product Process Matrix

Project job shop batch line and continuous

12
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What does process fit mean

Alignment between product characteristics and process design

13
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What is variability in operations

Uncertainty in arrivals processing times or demand

14
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Why is variability harmful

It increases waiting time reduces predictability and lowers performance

15
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What is continuous improvement

Ongoing incremental improvements carried out by frontline employees

16
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What is breakthrough improvement

Radical step change improvements through redesign or technology

17
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Who introduced common and special cause variation

Walter Shewhart

18
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What is Deming 85 15 rule

Most performance problems are caused by the system not individuals

19
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What is PDCA cycle

Plan do check act improvement loop

20
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What is Lean focused on

Eliminating waste and improving flow

21
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What is Six Sigma focused on

Reducing variation and defects using data

22
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What does DMAIC stand for

Define measure analyse improve control

23
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What is Agile best suited for

Projects and high uncertainty non repetitive work

24
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State the Agile Manifesto core idea

Responding to change and customer value over rigid plans

25
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What is sustaining improvement

Preventing reversion to old processes after change

26
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What is an information supply chain

The flow of information from capture to consumption

27
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What is vertical integration

Control of multiple stages of a supply chain

28
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What are network effects

Value increases as more users join the system

29
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What is operations strategy

Plan for how operational resources support business strategy

30
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What are competitive priorities

Cost quality dependability and flexibility

31
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Calculate inventory using Little Law

Multiply throughput rate by flow time

32
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Calculate flow time using Little Law

Divide inventory by throughput rate

33
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Calculate throughput rate using Little Law

Divide inventory by flow time

34
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If throughput is 5 units per hour and flow time is 4 hours what is inventory

20 units

35
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If inventory is 100 and throughput is 10 what is flow time

10 time units

36
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Define utilisation formula

Throughput divided by capacity

37
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If capacity is 50 and throughput is 40 what is utilisation

0.8

38
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What happens to waiting time as utilisation approaches 1

Waiting time increases exponentially

39
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Identify bottleneck capacity in a process

The smallest capacity among all process steps

40
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If one step has capacity 30 and others 50 what is system capacity

30

41
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If demand exceeds capacity what happens

Queues and waiting time grow

42
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Calculate output over time

Multiply throughput rate by time

43
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If a process runs at 8 units per hour for 5 hours output equals

40 units

44
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Calculate required capacity

Divide required output by available time

45
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If demand doubles what must happen to capacity

Capacity must increase or waiting increases

46
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Why can tradeoffs never be eliminated

Improving one performance dimension usually degrades another

47
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Explain performance frontier concept

Maximum achievable combinations of performance dimensions

48
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Why is focus critical in operations strategy

Trying to excel at everything leads to mediocrity

49
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Why is Agile unsuitable for repetitive processes

It sacrifices efficiency for adaptability

50
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Why Lean fails in high uncertainty projects

Lack of repetition prevents standardisation

51
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Why digital does not replace OM fundamentals

Technology amplifies but does not remove tradeoffs

52
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Why delighters become hygiene factors over time

Customer expectations rise as markets mature

53
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Why service recovery matters more than perfection

Failures are inevitable but recovery builds loyalty

54
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Why complaints are valuable

They reveal process weaknesses and learning opportunities

55
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Why operations strategy often fails

Misalignment between strategy and operational capabilities