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Feed processing reasons
Improved profitability, mechanization, feed efficiency, and carcass quality/yield grade; to utilize poorly digestible feedstuffs; increase feed intake, digestibility, and average daily gain
Grinding (hammer mill), dry-rolling, reconstitution, steam-rolling, steam-flaking, and pelleting
Roughage processing methods
Pelleting
Feed is finely ground and steamed to improve digestibility; increases bulk density and nutrient density; improves the use of unpalatable, low density, and bulky feeds
Steam-flaking
Feed is steamed (15-30mins) to raise moisture, alter starch granule, and increase digestibility; rolled to produce thin flake; e.g. corn, wheat, barley, and milo
Steam-rolling
Processing method initially used to kill weed seeds; steamed (3-5mins) before rolled; no starch granule alteration
Reconstitution
Increased risk of microbial growth/spoilage; harvested dry and added water; ensiling at 25-30% moisture (oxygen limiting environment); sorghum grain (stored for > days)
Dry-rolling
Steel rollers that crack corn, wheat, and milo into fine powder and flatten barley and oats into fine powder; increases production costs
Grinding (hammer mill)
Most common feed-processing equipment; least expensive production method; disty/less uniform product; reduces feed particle size; source of microminerals (metal friction)
Ruminants; processing can be used to partially counteract the normal decline of digestibility
Feed processing is more critical to what class of animal. And why?
Cold processing
mechanical, physical, or chemical grain treatments performed without heat, including cleaning, dry milling, dehulling, air classification, cold pressing, wet processing, enzymatic treatments, and cryogenic milling
Rumen pH regulation
Acid production, acid neutralization, and acid absorption
Acidosis
caused by an excess of VFAs, excess digestibility, excessive intake of rapid fermentable carbs, inadequate ruminal buffering, and inadequate ruminal adaptation to a high fermentable diet; causes liver abscesses and lameness
Forages vs grains
Ruminants are able to consume forages (no acidosis), but not high-grain diets
21 days
The period of time it takes to adapt to a high-fiber diets
Rumen pH
5.5-7
Low rumen pH
Causes ruminitis, erosion, ulceration of the ruminal epithelium, and chronic health problems
Acidosis pH
Below 5.5 (SARA and lameness)
Particle size and residence time decreases
As surface area, digestibility, and passage rate increases
Ruminal H+
Microbes use H⁺ in methanogenesis, biohydrogenation, and redox reactions; prevents acid buildup and keeps fermentation efficient; saliva + microbes neutralize H⁺
Buffers
Neutralize H⁺ and stabilize pH; protect fiber digestion, microbial health, and animal performance