Question 4 - Industrial + commercial practice

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3 scales of production

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17 Terms

1

3 scales of production

  • one-off - producing a single product

  • batch - made in a specific quantity

  • mass/continuous - made in large quantities usually 24/7, are in high demand

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2

advantages of one-off production

  • unique product

  • answers exact customer needs and wants

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3

disadvantages of one-off production

  • highly skilled workers required

  • individually designed so more expensive

  • company needs to be flexible to adapt to jobs

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4

examples of one-off products

  • clothing for certain celebs

  • personalised/custom sneakers

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5

advantages of batch production

  • end product will be cheaper to sell than process of production

  • good for when an item goes out of fashion or sells poorly

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6

disadvantages of batch production

  • expensive to set up production lines and equipment

  • production line needs to be flexible

  • initial set up can be expensive

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7

examples of batch products

  • limited edition products

  • electronic products

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8

advantages of mass/continuous production

  • products usually are simplistic and don’t require too many components to assemble

  • end product is usually cheap

  • labour costs are cheap, not many skilled workers required

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9

disadvantages of mass/continuous production

  • initial set up is very expensive

  • quality control issues need to be in place

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10

examples of mass/continuous production

  • food products

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11

JIT manufacturing

  • just in time, sometimes known as LEAN manufacturing

  • aims to reduce flow times within production system and response times from suppliers and to customers

  • focuses on efficient use of time and storing small amounts of stock/components

  • no warehouse or storage

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12

advantages of JIT manufacturing

  • reduces waste

  • no warehouse thus lower costs

  • reduces time

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13

disadvantages of JIT manufacturing

  • very sensitive to any type of error

  • will not be able to adapt to sudden increase in demand

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14

examples of JIT manufacturing

  • car manufacturers

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15

modular/cell production

  • horse-shoe shaped

  • involves a team of workers to finish a product

  • workers can move around, makes them more skilled, less monotonous

  • different cells for different parts of product

<ul><li><p>horse-shoe shaped</p></li><li><p>involves a team of workers to finish a product</p></li><li><p>workers can move around, makes them more skilled, less monotonous</p></li><li><p>different cells for different parts of product</p></li></ul>
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16

quality assurance

  • ensuring issues don’t happen before production

  • e.g. using trained staff, high quality tools

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17

quality control

  • ensuring issues don’t happen during production

  • e.g. checking product over production

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