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Problems with sawing plastic
Rigid plastics can crack easily when sawing without proper support
Power saw creates heat the melts and rewelds the cut plastic back together

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A keyhole support block that is held in a vice for
How to support the plastic sheet when planning or filing
Sandwiching the plastic sheet between two wooden blocks
How to file a plastic sheet
drawfile or file at an angle
Drill bit for plastic
Reground jobber drill
When to use pilot hole for plastic
when the hole is wider than 4mm