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Food Safety
The scientific discipline describing handling, preparation and storage of food in ways that can prevent food borne illness.
this includes a number of routine that should be followed to avoid potentially server health hazards
Hazard
a biological, chemical, or physical agent that is reasonably likely to cause illness or injury in the absence of its control
ex. Salmonella in chicken, and you fail to heat it up to the correct temp so salmonella isn’t killed (its a hazard in the food)
Lead in food and fish are harmful for preganant women - we are trying to limit the amount of lead in the ocean to help the fish and consumers
What are some chemicals used in food processing and what are they used for?
Growth hormones, antibiotics (Raising livestock)
Pesticides, herbicides, defoliants (growing crops)
Food additives, processing aids (production)
Lubricants, paints (plant maintenance)
Cleaners, sanitizers, pesticides (Plant sanitation)
EPA
The regulation group who controls how much of certain chemicals can be present or used
Chemical Hazards
Hazards depend on exposure
Long and short term effects
Natural occurring substances
some toxic chemicals occur naturally
Plants
Animals (like shellfish)
Histamine: Scombroid poisoning
Growth of bacteria in certain fish due to temp abuse
Bacterial enzyme reacts w free histidine in fish
Microogranisms ex. Certain molds and bacteria
Aflatoxin (peanuts), aspergillus favlus, action level in foods 20 ppm
Pauline (apple juice, aspergillus and penicillin, 50 as determined in a single strength juice component of food or from concentrate
Chemical hazards - allergens undeclared
proteins that induce an allergic reaction
Symptoms range from mild rash’s to anaphlyaxis and rarely, death
102% of adults have a food allergy
506% of children have a food allergy
Physical Hazards
Foodborne injuries caused by physical hazards usually involve relatively few consumers
Typically - result in personal injuries such as a broken tooth, lacerations of mouth or chocking
Food safety vs. aesthetics
potential physical hazards are foreign objects or extraneous matter capable of causing injury, ex glass, metal, ricks
Aesthetic containments such as insect fragments, hair and sane typically don’t cause injury to consumers
Physical hazards sources
contaminated raw materials
Poorly designed or maintained facilities and equipment
Faulty procedures during production
Improper employee proactive
Certain processes/operations
Metal to metal contact, ex grinding
Glass filling operations
Recall
A recall is a method of removing or correcting products that are in violations of laws administered by the FOood and Drug Administration (FDA). recall is a voluntary action that takes place because manufactures and distributors carry out their responsibility to protect the public health and well being from products that present a risk of injury or gross deception or are otherwise defective.
A food recall is a voluntary action by a manufacturer e or distributor to protect the public from products that may cause health problems or possible death
Who initiates a food product recall?
FDA does when they think they should
Before the FDA relied on partners to call on them
The FDA can use the mandatory recall ability, but it is usually volunteer based
Class 1 recall
A situation in which there is a reasonably probability that the use of, or exposure to a violative product will cause serious adverse health consequences or death
Class 2 recall
A situation in which use of, or exposure to, a violative product may cause temporary or medically reversible adverse health consequences or where the probability of serious adverse health consequences is remote
Class 3 recall
A situation in which use of or exposure to a violative produce is not likely to cause adverse health consequences
Sporadic
Refers to a disease that occurs infrequently and irregularly
Endemic
The constant presence and/or usually prevalence of a disease or infectious agent in a population within a geographic area
Outbreak
The occurrence of more cases of a. Disease than would be normally be expected in a. Specific place or group of people over a given period of time
can range from food poisoning to enterovirus to seasonal flu
If everyone in sac got the flu it wouldn’t be a outbreak because its still less than the average
Epidemic
Refers to an increase, often sudden in the number of cases of a disease above what is normally expected in that population in the area - outbreak is similar but for a limited geographical area
Pandemic
Referees to a epidemic that has spread over several countries or continents, usually affecting a large number of people
The wto declares it
Foodborne Disease Estimation
there are 9.4 Known pathogens
Norovirus has the most amount of cases but NOT deaths
Salmonella, Listeria and Toxoplasma account for 75% of deaths every year
Pathogenic Viruses
Hepatitis A and E viruses
Norovirus
Pathogenic Worms
Trichinella spiralis
Anisakis simplex
Pathogenic Protozoa
Cyclospora cayetanensis
Cryptosporidium parvum
Toxoplasma gondii
Giardia lamb Lia
Parasites
An organism that lives in another organism, called the host, and often harms it. It depends on its host for survival. Without a host, a parasite cannot live, grow and multiply
Trichinella spiralis
Faamous Foodborne parasite
Trinchina worm
From undercooked pork, bear, dog, cat
Rare in the us
Killed by freezing 3 weeks
Declining threat in the use
Cook the meat at 140 and let it rest 15 min to make sure its not there
Anisakiasis
Anisakis simplex - a nematode= roundworm
the sushi parasite
Undercooked fish
Do not survive freezing at -20*c, 24h
Fish can be inspected or farmed
Viruses
the smallest pathogens (not counting prions)
Grow in the body (HOST), not food
Catch these from food handlers
Genetic material (DNA or RNA) covered by a protein coat (capsid)
Not really alive
No toxin production
Hi jack th ehost’s genetic and protein synthesis apparatus, force it to make more virus particles (virion)
No metabolism
No energy source
No metabolic waste
Infected people shed the particles, generally in feces
Obligate parasites - no life without a host
Fecal - oral route for infection is the most common route
Hard to treat - you can’t treat w antibiotics
It’s hard to diagnose because bacteria is cultured
Hepatitis A
mild illness, sudden fever, malaise, nausea, anorexia, abdominal discomfort, followed in several days by jaundice
Infectious does presumably 10-100 virus particles
Person - to - person contact through fecal contamination
Water, shellfish, cold cuts, salada, anything handled by infected indivdiuals
Norovirus
most common FB illness
Self limiting, mild, gastroenteritis: nausea, vomiting, diarrhea, and abdominal pain; headache and low grade fever may occur
Infectious dose: 10 virus particles
Fecal oral route
Water, raw or under steamed shellfish
Any foods handled by infected individuals
But…
How its spread
Aerosols - air solutions
Solid or liquid particles suspended in air or other gaseous environment
Fecal oral route
Food handled by infected individuals
Rotavirus
Disease
Self limiting, mild to severe gastroenteritis’s, vomiting, watery diarrhea, and low grade fever
Infectious does presumably is 10-1000 virus particles
Person with rotavirus diarrhea often excretes late numbers of virs (108 1010 infectious particles/ml of feces)
Asymptomatic rotavirus excretion exists
Water,shellfish
Cold cuts, salads, fruits, hours d’oeuvres handled by infected individuals
Aerosols
How its spread
air solutions
Solid or liquid particles suspended in air or other gaseous environment
How to make them at home
Flush a toilet
Run water into sink
Wash a chicken in the kitchen sink
Can settle on surfaces
Prions
not alive at all - just a protein
Scrapie in sheep
Kuru in cannibals
Bovine spongiform encephalopathy
Cruetzfeldt jacob disease in humans
Protein “misfolds”
Rectories other proteins to misfold
Makes insoluble “B-amyloid” despite’s in the brain
Doesn’t reproduce itself - reproduces the fold only
Untreatable and fatal
Can hurt anyone who touches it
Mad cow disease
Control of biological hazards
prevent contamination of foods (keep them out)
Inactive of Foodborne disease agents (kill them)
Prevent multiplication of pathogens (control them)
Microbial growth, survival and death:
Growth: increase in numbers
Survival: certain cells remain alive, with parts of them died
Death: decreases in numbers
Controls of chemical hazards
prevent the contamination of foods handled
Good manufacturing practices and sanitation standard operating procedures (SSOPs)
Cleaning v sanitizing
Control the storage temp
Control of allergenic ingredients and prevention of cross contact
Antibiotics/hormones/pesticides
Follow the federal regulations
Pesticides are regulated by EPA
Labeling!! Any possible allergens
Control of physical hazards
minimizing physical hazards from raw materials
Minimizing physical harzards from the facility (ex. Properly protected light fixtures)
Employee training and practices
Use of metal detector, magnets, x-rays, screens and filters
HACCP: Hazard Analysis and critical control points
management systems in which “food safety is addressed through the analysis and control of biological, chemical, and physical hazards” from raw material production, procurement and handling, to manufacturing, distribution and consumption of the finished product”
Meat and poultry (USDA)
Eggs (USDA)
Juice HACCP (FDA)
Seafood HACCP (FDA)
Dairy Grade A voluntary HACCP (FDA)
Food Safety modernization Act (FSMA)
signed into law in 2011
“FSMA is transforming the nation’s food safety system by shifting the focus from responding to Foodborne illness to preventing it”
The seven FSMA rules
produce safety rule
Preventive controls for human foods (PCQI)
Preventive controls for animal foods
Sanitary transportation of human and aimal food
Accredited third part certification
Foreign supplier certification program
Mitigation strategiess to protect food against intentional adulteration
Food quality vs food safety
companies want to consistently deliver safe and consistent products to consumers
Food safety programs are part of food quality assurance programs
Heat vs. consumption
harvest once a yr
But you have to eat all yr
Slaughter a 1000 lb animal (any time of yr)
But you can’t eat 1000 lbs of meat
Have to store food for future use
Must retain nutritional value
Must remain safe
Must remain palatable
Food goes bad by
oxidation
ESP. Fatty acids, proteins
Hydrolysis
Loss of texture, milk, hydrolysis rancidity
Crystallization
Honey, James, starch retrogradaiton
Loss of migration of moisture
Dogging out, drying out
But it also “spoils” by microbial action
Proper preservation and storage
in order to understand how microorganisms grow and don’t grow, we need to understand 3 things
temperature
Water content
Acidity
Food preservation: temperature
low temp
Refrigeration - impedes bacterial growth
Freezing - stop growth, impedes chemical changes
40-140 f
High temperature - kills microorganisms
Thermal processing - high heat tin sealed can
Aseptic packaging
Sterilize product
Place in a sterile package in a sterile enviournment
Is pasteurization sterile?
No - it kills pathogens
Food preservation and storage
in order to understand how microorganisms grow a d don’t grow, we need to understand 3 things: temp, water content + activity
Food preservation: Water Content
originally, scientists tried to measure the moisture content as a present age
Tried to relate to spoilage and safety
It just didn’t work well
Eventually, they found a measurement of the aviability of the water
Water activity or aw
Water Activity - aW
water in food that is not bound to food molecules can support the growth of bacteria, yeast, and mold. The term water activity (aw) refers to this unbound water
A low aw usuallyy means bacteria (especially pathogens) won’t grow
C. Botulinum does not grow in foods w water activity <.93
Butter
good example for water activity
16% water composition, not aw
Subject to microbial spillage
To lower the aw, you can make salted butter which has a longer shelf life but different flavor, and heating it to make ghee which is an anhydrous milk far by heating until the emulsion breaks and the phases separate, discard the water
What is the ph limit for safety?
4.6
What type of AI can be used to reduce food waste?
Computer Vision
Complex Carbohydrates Starches
Found in a wide range of grains and grain based products
A polysaccharide
A polymer of many sugar moieties (glucose)
Starches are composed of 2 polymers
Amylose: linear
Amylopectin: branched
Amylopectin
Completely carb - plant starch
Branched chain molecule that is rapidly digested and absorbed
Amylose
Complex Carb - Plant Staches
Long chain molecule that is more slowly digested and absorbed
Ex of foods w high amounts in it
Legumes (beans)
Starchy fruits (like bananas)
Whole grain
Foods that were cooked and cooled (Potatoes and rice)
Humans break down starch to glucose
Most naturally abundant organic compound on each
Humans can’t digest cellulose
Plant starches
a compex carb
Most starches contain combinations of bot amylopectin and amylose
Enzymes
Amylase: enzyme(s) used to breakdown starch
2 major types of amylases
Alpha - a random attack
Beta - cleaves off maltose
Starch
it’s more important in higher plants and when its energy reserved
Composed of amylose (minor(
Amylopectin (major)
Swelling
Can make it swell or shrunk by varying the water content
Upon heating, starch granules swell (or fill w water)
Eventually a sol (or solution) is formed
Examples of foods
Chocolate pudding
Cornmeal (Nshima)
Rice
One of the oldest artificial foods
Bread
Starch retrogradation
the realignment of the starch polymers that causes the expulsion of water
Causes the scaling of bread (and other foods)
Inhibition
The more amylopectin, the less retrogradtion
To prevent retrogradation manufacturers chemically modify starches - must be labeled as “modified starch”
Ex. Bread settles less quickly when left on the counter
Refrigeration causes:
Retrogradation to process more quickly than leaving bread on counter
Evaporation of water
Freezing causes
Retrogradation to processed more quickly than leaving bread on counter Evaporation
Ice crystal formation and evaporation of water
Pseudo-ceral grains
edible grains from other plant families are referred to as pesudo ceras
Buckwheat
Quinoa
Chia
legume Grains
Plants in the pea family. The part that we eat is the bean or pea (the seed) and sometimes the pod
Some of these grains are also called pulses
Peas
Beans
Lentils
Peanuts
Soybeans
Often pulses serve as a complementary food to grains that provides the full complement of essential (diet acquired) amino acid
The group of plant sis interesting because they grow in a symbiotic relationship w bacteria that live in their roots, generally a species of Rhizobiaceae
The plant feeds the “bacteroids”
The bacteroids “fix nitrogen” (convert N2 gas to ammonia or amines) so that the plants don’t need nitrogen fertilizer
Waxy starches
Starches w high amylopectin %
ex cornstarch
Scaling
A chemical and physical process inn bread and other foods that reduces their palatibility
Steal bread is dry and leathery
Bread becomes tough and gritty
It is not the formation of mold
Mold can accompany the stalling of bread
The presence of mold does not necessarily imply staling per se
Ex. French Fries, Gravy, Pizza, Chips
Cereal Grains
Any grass cultivated for the edible components of its grain/ Grains are grown in greater quantities and provides more food energy worldwide than any other crop
Ex. Corn, what, rice, barely, sorghum, millet, oats, rye
The Peanut plant
peanuts form as subsurface seed pods
The peanuts develop under the surface of the soil
Don’t confuse the peanut pods w the root nodules that contain the nitrogen fixing bacteria
It’s a legume NOT a nut
Who is the top producer of corn?
the US
It’s used to feed humans and food animals
For these purposes maze is not corn
The Corn Kernel
the bran continues most fiber
The germ has enzymes and minerals
Tip cap - where the nutrients will flow
Making corn syrup: Enzymatic Reaction
Corn starch is broken down into maltose and glucose by treating it with alpha amylase and beta amylase
The alpha amylase comes form a bacterium (Bacillus)
The beta amylase comes from a mold (Aspergillus)
That produces a glucose syrup “Corn syrup”
While we wouldn’t call corn syrup a fermented food. It is certainly a food generated by using microbial enzymes!
treat corn syrup w the enzyme Chloe’s isomerase
Xylose looks like glucose at C1-C3, so the enzyme works on Glucose, as well)
Xylose isomerase rearranges te glucose molecules into fructose molecules
Xylose isomerase is another anxyme that comes forma. Bacterium
Corn syrup is more for semi sweet food
High fructose corn syri[ is more often used for beverages like energy drinks and soda
Rice
American rice farmers grow approximately 19 billion pounds of rice in Arkansas, California, Louisiana, Missisippi, Missouri, and Texas
Long grain, medium grain and short grain rice, as well as speciality rice varieties
85% of all rice consumed in America is grown here
US rice farmers produce nearly 2 % of the world’s annual rice supply, but are the world’s 4th largest rice exporter, sending 50% of annual production to overseas customers
What’s the most consumed meat in the USA?
poultry - chicken will stay being the most consumed, and the beef will decrease
egg production is also increasing
How do they remove the feathers?
live birds → slaughtering → scaling and defeathering → eviscerating → washing and chilling → packaging → then you get the processes chicken
Whats in an egg?
the shell
inne and outer shell membranes
white albumen
yolk
choloza
air cell
Does the color of the shell change the nutritional value?
No
What are the differnt types of outdoor access for chickens?
its a scale from being cage free, free range. free roaming, USDA organic, and pasture raised (it’s ranked from lowest access to highest)
What is the different types of feed for chickens?
its a scale from more modified feed to more natural feed
omega 3 enriched, antibiotic free, vegetarian fed, USDA Organic, Pasture Raised
Who is the top consumers of beef worldwide?
Australia
America is ranked in 2nd place
on average, americans eat 3 hamburgers a week
thats 50 bill burgers yr
it is the second most consumed meet in the USA
Red meat
the red park of the meat is muscle protein + myoglobin fat between muscles is called seam fat (usually trimmed). Within the muscles, it is called marbling (often prized). The fat is held by connective tissue
Meat Protein
high-quality protein source containing all essential amino acids in a balanced amount for human needs
easily digested
easily absorbed
easily metabolized
containing high biological value Myofibrill protein: proteinthath is soluble in saline (salt) solution
sacroplasmic protein: water-soluble protein
connective tissue protein: protein which is soluble in strong acid or base
Amino acids in meat
essential amino acids in meat protein are: Histidine, Isoleucine, Leucine, Lysine, mMethionine Phenylalanine, Threonine, Tryptopha,n and Valine
nonessentialal amino acids in meat protein are Alanine, Arginine, Asparagine, AAsparticacid, Cysteine, Glutamic acid, Glutamine, Glycine, Proline, Serine,Tyrosinee, Taurine, and Carntine
meat fats
meat fats consiste of external fats and intramuscular fats (marbling)
the mainc omponets of fats are triglycerides,phospholipids, cholesterol, and fat soluble vitamins
meat fats contain essential fatty acids which are hadly contained in vergtable protein
the essential fatty acids contained in meat fats are: lionleic acid, linolenic acid and arachidonic acid
high amounts of saturated fat in lean meat
saturated fatty acids in lean meat is 40% and in red meat its 48%
what foods help reduce cholestrol
meat dat cholesterol is a fatty component in meat
red meat, shellfish, and sausages → fish or skinless poultry → legumes, meat analogs
butter or bacon → margarine → virgin olive oil or seed oils
whole milk → nonfat milk → soy or almond milk
cured cheese → low fat cottage cheese → avocado and tofu
industrial pastries and sweet rolls → whole gain baked goods
sweet and chocolate → dried fruit, honey, molasses
Carbohydrates in meat
Carbohydrates in meat are in the form of glycogen and lactic acids
Carbohydrates in processed meat are higher than those of fresh meat
Carbohydrate additionoccurss during processing (ex. sugar, filler, etc)
Vitamins and Minerals
red meat is a good source of vitamin B12
consuming 100g meat can fulfill 2/3 of vitamin B12 needs, and 25% of the needs for riboflavin, niacin, vitamin B6 and panothenic acids
liver is a good source of vitamin a and folate
beef and mutton are good sources of iron and zinc
consuming 100g meat can fulfill ¼ daily needs of adults
iron in meat is mostly in the form of heam-iron which is more easily absorbed
the effects of heating on meat nutrition
coagulation and denaturaiton of meat protein
increase in protein solubility
meat color change
increase in palatability of meat with improved color, texture, flavor, tenderness, and juiciness
decrease in the number of microbes
increase in shelf life of meat products
Inactivation of endogenous proteolytic enzyme in meat can prevent the occurrence of off flavor
decrease in the water content of meat
fresh meat vs processed meat
fresh meat contains more water and protein, less energy or calories and mineral compared to processed meat
the precentage of mineral in processes meat increases due to addition of salt and spices
the increase in energy or calorie sin processed meat is caused by addition of carbohydrate and protein from grains and flour
the protein content in processed meat decrease due to denaturation of protein during processing
the water content in processes meat decreases because its water holding capacity by meat protein decreases during processing
Heme pigments in meats
Heme: the porphyrin ring contains iron (Fe+2) at the center of the ring
myoglobin and hemoglobin both have a heme group associated w the protein (heme proteins)
hyglobin primarily responsible for the color of meats as it is fixed in tissues
Packaged Meats - the color of fresh meat: the myoglobin conundrum
cook meats appear brown due denatured myoglobin
Milk
the first food for young mammals
provides high quality protein, vitamins and minerals and is a source of energy
worldwide many mammalian species areused to produce milk and milk products
Fluid Milk’s 3 phases
Aqueous phase
plasma or after clotting, whey or serum
contains water, lactose, dissolved salts, whey proteins
provides sweetness
can cause symptoms of lactose intolerance in teens and adults
emulsion phase
emulsion → a suspension or dispersion of a liquid phase in another immiscible liquid phase. In this ccase oil in water
contains milk fat susurroundedy a triple layer of pphospholipidsand proteins, fat-soluble vitamins
colloidal phase
collodial - a suspension or dispersion of a solid phase in a liquid phase
contains casein proteins plus bound Ca++ ions and Phosphateionsn
Factora affecting milk composition
Varies with species
also varies with region, climate, season, and type of feed. Remember if “you are what you eat”, it’s the same for cows…
How are the cows maintained
animal husbandry
and the species of cow
Holstein, Jersey, Guernsey, brown swiss (all best for milk production)
bred for size, genetics, and milk quality and production
How does cow milk composition work?
the first fluid secreted by the mammary glands is colostrum
its a clear solution of concentrated protein, vitamins and antibodies
secreted for a few days to a week or more…
“lactobacillus bifidus factor” or sometimes just called the bifidus factr” encourages colonization of lactobacillus bifidus
AFTER colorstrum is mad,e then the typical white secretion we call milk is made
cow milk production practices
larger dairies, fewer cows
milk fresh from the cow is virtually sterile
post handling must maintain the milks nutritional value and prevent deterition caused by physical and biological changes
equipment must be maintained to gov and industry standards
cows are milked twice a day (some farms do ti 3-4 times)
cooled immeditaley below 41 degrees f
stored at the farm under refrigeration until it is picked up by tanker trucks at least every other day
a sample of the milk is collected at this time for later lab analysis
Quality control on the farm
Inspectors monitor herd health, farm water supply, sanitation, milk temperature, holding times, and bacterial counts
Violations of health standards result in heavy penalties up to and including suspension from business
inspections occur both at the farm and processing plants on a regular, ongoing basis
Inspectors have full authority to suspend plant operations in order to conduct detailed examinations of all equipment, facilities, and products
The dairy industry works hard to ensure that it complies with or exceeds all regulations
milk processing
When milk arrives at the plant, it’s checked to make surethatt it meets the standards for temperature, total acidity, flavor, order tanker cleanliness, and absence of antibiotics Butterfatt and nonfat solids are analyzed
tTheseamounts will vary with the feed, breed of cow, and time of year
these are also used along w the volume to determine what the producer will be paid
once the milk passes the receiving test it is pumped into large refrigerated silos
Pasteurization
heating the raw milk to inactive enzymes, reduce spoilage organisms and skill all pathogenic micro organisms that may be present
Pasteurisation is NOT sterilisation
refrigerate pasteurised milk, spoilage bacteria still be present in low numbers
Pasteurization parameters
low tempreature longer time (LTLT) 145* f/30 min
can cause a ‘“cooked” flavor - not used by some milk plants for fluid milk products
high temp/short time (HTST) 161*F/15 sec
immediate cooling to below 40*F then packaged
ultra pasteurizaiton 280*F/2 sec
rapid cooling to 45F then packages
sterilization: Ultra high temp processing 208-3028F 2-6 sec
all microbes are killed
milk is aspetically pacakged and doesn’t require refrigeration until its opened
milk separation
separated using separator that separates the crem and skim portions of the milk
during the seperation of whole milk 2 streams are produced:
fat depleted stream and fat rich stream
fat depleted stream
produces several differnt types of product
whole milk, 2&, 1% nonft, half and hald
fat rich stream
produces cream
comes from the seprator w a fat content of 35-45%
used for further processing in the dairy industry - ice cream. butter
Milk homogenization
prevents the cream from rising to the top
a “homogenizer” forces milk under high pressure througha. valve that breaks up butterfat globules to such a small size that they will not coalesce (stick togther)
does not affect the nutrition or quality
most raw milk fat content is 4% or higher
mist beverage milk is 3.4%
lower fat contents is 2%, 1%, skim
These products are produced by partial or complete skimming and then adding cream back to achieve the final desired fat content
Milk nutritional qualities
Vitamins A and D may be added
Vitamin A is lost during fat separation and heating
Vitamin D is not naturally present in milk
supplemented in the form of a water-soluble emulsion
Man states have milk standards that require the addition of milk solids
These represent the natural mineral, protein and sugar portion of nonfat dry milk