The raw material for fiber spinning can be a natural product such as cellulose or protein, or it can a synthetic polymer.
True
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The raw material for fiber spinning is a natural product such as cellulose or protein, or it is a synthetic polymer; these raw materials are dissolved in liquid chemicals and made into thick solutions called
dope/spinning solution
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Long continuous fiber of indefinite length (runs in meters and/ or kilometers)
Filament Fiber
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Forcing or pumping the spinning solution through the tiny holes of a spinneret
Extrusion
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Untwisted rope of thousands of filament fibers
Filament tow
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Fibers with denier less than 1.0
Microfibers
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Fibers with denier less than 0.3
Ultrafine Fibers
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Imitates the air cells of some animal hair, which provides insulation in cold weather and buoyancy in water like duck feathers (down).
Hollow Fibers
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variation in the fiber's diameter along the fiber length (resulting from uneven drawing and stretching) creates a slub like effect.
Thick and Thin Fibers
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The fibers reflect light much as a mirror does and produce fabric with a glint or sparkle
Flat Fibers
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It is spun through a spinneret with three triangularly arranged splits
Trilobal fibers
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3 general steps common to all manufactured fiber spinning processes are :
1. Prepare viscous dope or melt 2. Extrusion of the dope or melt 3. Solidifying of fiber
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To deluster a fiber _______ a pigment is added to the spinning solution before the fiber is extruded.
**titanium dioxide**
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The addition of colored pigments or dyes to the spinning solution is called ________
Solution dyeing
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Melt spinning
* It is a direct process, least expensive with high spinning speeds. * The polymer chips are heated until they form a liquid melt and the melt is used to form the fiber * No solvent is used
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Dry spinning
* Fiber is spun into warm air
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Wet Spinning
* Raw material (wood) is dissolved by chemicals. * Oldest fiber spinning process
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Identify the fiber from its description: \n \n a. Highly absorbent & dyeable \n b. Used in feminine hygiene products \n c. Soft drape \n d. Weak when wet
Rayon
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Pertaining to Acetate which of the following statements are __not true .__
Used to make wigs.
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Acetate has problem with fume fading.
True
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Generic name of regenerated protein fiber
Azlon
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Flowerpetal shaped cross section with fewer striations
Acetate
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Lengthwise striations and serrated/indented circular shape.
Rayon
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Rounded cross section and smoother longitudinal structure.
Lyocell
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Lyocell has moderate resiliency, it will wrinkle but not as severly as Rayon.
True
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This fiber has the lowest elastic recovery among any of the fibers studied.
Rayon
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Identify the source of this Rayon? This Rayon is made from ____________ based on the description provided below: \n \n a. breathable \n b. regenerated \n c. source has antibacterial properties \n d. the source grows very quickly (a meter a day) \n e. made from the tallest grass
bamboo
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Why does rayon fiber become weaker when wet (resulting in crushed appearance) ?
Due to the amorphorous regions int he fiber structure. Water readily enters the amorphour area causing the molecular chains to separate as the fiber swells, breaking the hydrogen bonds and distorting the chains.
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Lyocell is a manufactured fiber most like cotton
True
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Rayon fabirc have a poor dimentional stability and fabric may shrink and stretch
True
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The reason for rayon fiber developing striations is:
Loss of solvent during fiber coagulation results in the collapse of fiber cross section
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Regenerated fibers are also Manufactured fibers.
True
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Two azlon fiber sources can be protein from
Soy and Milk
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Pertaining to Rayon fiber, which of the following is **not "TRUE"** ( __look for a false statement__)
Producing consumer goods from Rayon uses very less water, dyes and finishing chemicals.
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Weak fiber that loses about 50% of its strength when wet
Rayon
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Tencel is a tradename of
Lyocell
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Uses wet spinning and also called as viscose and modal in toher parts of the world.
Rayon
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Does not go throught he aging process like regular rayon.
HWM rayon
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\n Solvent spinning is used to manufacture this fiber
Lyocell
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List atleast 3 enviornmental impact of Lyocell as compared to Rayon.
1. solvent is recycled efficiently. 2. wood is harvested from tree farms specifically developed for this end use. 3. chemicals used for production of lyocell are significanlty less hazadous to the environment that those used for rayon production.
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Pertaining to Lyocell, identify the statement that provides incorrect information about the fiber.
Lyocell is more expensive that rayon
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Production of Lyocell is environemntally friendly as compared to production of Rayon.
\n True
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Olefin is chemically inert.
True
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List and define the two types of manufactured fibers.
Regenrated and Synthetic fibers
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Oleophilic property of Polyester makes it hard to remove oil stain from polyester fabric.
True
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Nylon has low compression resiliency.
False
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Dacron is the tradename of which fiber
Polyester
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*(Elasterell-p or Lastol)* is a stretch Polyester generic name.
**Elasterell-p**
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Low pilling fibers are engineered by reducing molecular weight of the fiber.
Acrylic is manufactured using Melt spinning process
False
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Supplex is a tradename of ______ fiber, used in wind resistant, water repellent, breathable, and durable products.
Nylon
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Glazing occurs in Heat sensitive fibers.
True
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Trilobal shaped Nylon fibers are used in making carpets because of its soil hiding properties.
True
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Which of the following fibers is called __**color scavenger**__
Nylon
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Instead of absorbing moisture acrylic fibers ________ moisture to the fabric's exterior where it evaporates and coills the body.
**Wicks**
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Olefin fiber properties resemble those of _______
Polyester
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Trade name of recycled polyester
1. Polartec 2. Ecofil 3. Fortrel EcoSpun
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Delustering agent used in manufacturing a fiber can weaken the fiber
False
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2 reason why you would not use polyester over nylon fiber to make foundation garment
1. Nylon has higher elongation than Polyester 2. Polyester has tendency to retain bacterial odor.
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Two problems with Nylon recycling are:
1. Wide variety of Nylon polymers are available which make its difficult to sort the nylons 2. Presence of other material added to the melt in producing the original material.
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Modacrylic demonstrates poor flame resistance .
False
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To identify synthetic fibers the best method is
\n Chemical solubility
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Fiber tenacity affects pilling.
\*Tenacity= strength
True
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You will use which of the following fibers to make a highly durable, inexpensive, light weight product.
Olefin
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Hosiery
Nylon
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Wigs and fur like fabrics
Modacrylic
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Kids sweater for Fall or spring (not winter)
Acrylic
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Lightweight fabric used for Active sportswear
Olefin
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Recycled fabric made from bottle grade
Polyester
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Acrylic fiber add bulk without increasing weight .
True
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Voided fibers help hide soil.
True
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Nylon has poor appearance retention.
False
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The grade of polyester that can be recycled to make textiles__________________
Bottle grade
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Regarding specific gravity; Acrylic is heavy because it has low specific gravity and Glass is light weight because it has high specific gravity.
False
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Under the microscope Polyester looks more transparent than Nylon
False
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Nylon is the most widely used fiber in U.S. and the single most important use of Nylon is for making carpets.
True
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Higher degree of orientation in a fiber results in high crystallinity in fiber.
True
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Nylon is used to make carpets because
* resistant to attacks of insects and fungi * high appearance retention * high abrasion resistance * highly resilient
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Acrylic considered superior fiber to wool because of its nonallergenic (hypoallergenic) potential and light weight
False
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Nylon is suitable for industrial products like rope, cords, parachutes because:
* high durability * resistance to chemicals * light weight * high tenacity
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Tyvek is tradename of which fiber
Olefin
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Common properties of synthetic fibers are:
Thermoplasticity, Oleophilic, Hydrophobic, Electrostatic, Resistat to moths & fungi, Low fiber density
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Drawing and stretching of a fiber results in:
* Strengthens the intermolecular forces * Aligns or orients the molecules
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Which of the following appearance retention properties of Polyester are true:
1. High elastic recovery at low elongations 2. Doesn't wrinkle easily but if it wrinkles then its hard to get rid of the wrinkle 3. Hydrophobic hence polyester fabric dries up quickly 4. Excellent resiliency
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It is difficult to dye Olefin.
True
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Heat setting is a process that uses heat to stabilize yarns and fibers made from **Heat resistant** fibers.
False
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Polyester has a tendency for retaining bacterial odor.
True
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Shrinkage resistance of synthetic fibers can be improved by Heat setting the fibers
True
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Pilling is more likely to occur in products made from _____ fibers
**staple, filament)**
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Polyester has better sunlight resistance than Nylon.
True
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Often petroleum-based chemicals or petrochemicals are used to produce synthetic fibers.
True
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Pilling is worse when you make a product from:
A blend of staple fiber and synthetic filament fiber