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what is meat
animal tissues that are suitable for use as food; including all processed or manufactured products that might be prepared from these tissues; a major portion of humans protein and energy needs
what is meat science
the study of tissues; a component of all facets of the meat industry beginning with animal production and ending with final preparation of meat for consumption; development of new products and improvement of old ones
humane methods of slaughter act of 1978
humane handling and stunning practices and procedures; applying to ALL non exempt federal and state plants; exemption is ritual slaughter; standards for maintenance and condition of pens, driveways, slaughter facilities; use of electrical prods: <50V and subject to inspector approval; no dragging unless stunned; access to water, access to feed if held >24 hr; approved stunning methods; stunning before being shackled, hoisted, thrown, cast, or cut
handling
free of fear and pain so meat quality is better; fasted for 12-24 hrs before slaughter so ease of evisceration and minimal of GI bacterial contamination; free access to water to facilitate electrical stunning and ease of blood and pelt removal and brighten lean color
stunning
comatize and not kill; render animals unconscious without feeling pain; proper and effective stunning is continuous breating and heart beating, medualla oblogata not destroyed
signs of properly stunned animals
floppy head and neck, straight and limp tongue, relaxing tail, NO RIGHTING REFLEX, captive bolt: NO TRACKING EYE MVMT with a blank stare, electrical stunning: blank stare with or without nystagmus, NO RHYTHMIC BREATHING, no response to nose pinch or pinprick on the nose, NO VOCALIZATION
mechanical stunning
concussion in poultry or penetration in cattle, captive bolt stunning gun
electrical stunning
swine and sheep, head only and head to back and head to rib, issues: bone breakage and ecchymosis, stun to stick interval 60s, guidelines: wetted, no hot wands, electrode position, no double stun, 1.25 amps, less than 3s
chemical stunning
CO2 is only approved substance, no broken bones, no kicking, stun to stick interval not critical, length of unconsciousness related to length of time in CO2
exsanguination (bleeding)
postion: horizontal, vertical, horizontal for swine by reducing stun to stick interval, location: sever carotid arteries and jugular veins and other blood vessels
dressing (drop)
everything from animals except carcass; head and hide and feet and internal organs (offals), by products, dress off items, variety meats (only some items of drops)
dressing slaughter
process of killing animal, usually by blood loss
dressing
steps needed to remove all drop items and leaving only hot carcass on the rail, blood is part of drop items
transportation loss
drift or shrink, weight loss during transportation, 100*(pat wt/live wt) = 0 to 10%; highly dependent on travel and species: long bs short haul, monogastric vs ruminant
what is the typical pencil shrink in cattle
4%
dressing loss
drop, everything from animals except carcass, offals, by products, dress off items, drop items
chill loss
cooler shrinkage; moisture evaporation; blast chill= 2% HCW; spray chill= 1% HCW; cant can weight
processing loss
breaking loss and cutting loss
breaking loss
sawdust: bone/meat dust, moisture evaporation, tissue loss on equipment and employees, ~4%
cutting loss
loss caused by further fabrication after breaking, lean trimming and fat trimming and bone, ~ 25%
retail loss
sale loss: discount and theft and reworks, most frequently shoplifted items are ribeye, largest meat item ever stolen is whole turkey
cooking loss
at home cooking loss: unnecessary trimming, overcooked, unused portion; 30%; retail or foodservice cooking loss: moisture evaporation is 10-15% and customer rejection or expired; plate waste is varied
dressing percentage
very important to packers, higher DP means more meat to sell, originally based on cold carcass weight now on HCW, percentage of pay wt that is represented by carcass
dressing percentage calculation
DP+ (HCW/pat wt) *100%; pay wt is the weight of live animal based on which the packers pay the sellers
dressing percentage vs yield
people in the meat and livestock industries often refer DP as yield; dont confuse such “yield” with USDA yield grade
factors influencing DP
fill, fasting, fatness, degree of muscling, mud, sex and class, species
fill
content of GI tract, greatly affect DP, GI tract of a large dairy cow has capacity of 55 gal beer vat
fasting
increases DP if paid on fasted wt, decreases DP if paid on arrival wt, decreases bleeding efficiency
fatness
increased fatness leads to increased DP
degree of muscling
increased ribeye area is increased DP
mud
increased mud score leads to decreased DP, dingle berries are mud balls
sex and class
bull>steer>heifer>cow; boar>barrow>gilt>sow; ram>wether>ewelamb>ewe
species
sheep 50%; cattle 60%; beef cattle 62%; broilers 60%; swine 70%
physical contamination
metal shavings, broken glass, wood splinter, bandages
chemical contamination
cleansers, metal leaching, pesticides
biological contamination
bacteria, fungi, viruses, parasites
microbiological causes of illnesses
causes: viruses, parasites, chemicals, toxins; most common is bacteria; 250 foodborne pathogens
food infection
bacteria are consumed; body reacts by raising temp; longer incubation
food intoxication
toxin-contaminated food is consumed, shorter incubation
what are the top 5 foodborne illnesses
salmonella, toxoplasma, listeria, norovirus, campylobacter
bacterial transmission
reservoir: animals and human; impact factors: nature of organisms, reservoir, handling, processing, cross-contamination; points of contamination: on farm, at slaughter, during processing, at retail, at home
why is foodborne zoonosis important?
infected food animals look healthy, sustanied or repaeted infections in animals, contaminated food looks normal, pathogen survives standard processing and preparation, missed by current inspection strategies, spreads silently around the globe, requires new control strategies, more to be discovered
campylobacter jejuni aka campylobacteriosis
leading cause of bacterial diarrhea, 2.4 million people effected each year, 5-15% of all diarrheal illnesses worldwide
sources of campylobacter jejuni
raw or undercooked poultry, non-chlorinated water, raw milk, infected animal or human feces
clinical signs of campylobacter jejuni
diarrhea, abdominal cramps, fever, nausea, lasting 2-5 days
guillian-barre syndrome
leading cause of acute paralysis, develops 2-4 weeks after campylobacter infection (after symptoms dissappear)
salmonella aka salmonellosis
gram negative bacteria, many serotypes can cause disease, entertidis and typhimurium, most common species in the US
sources of salmonella
raw poultry and eggs, raw milk, raw beef, unwashed fruit, alfalfa sprouts, reptile pets
clincial signs of salmonella
diarrhea, fever, cramps, takes 12-72 hours to occur, lasts 4-7 days
Escherichia coli aka E. Coli O157:H7
enterohemorrhagic, EHEC, surface proteins, toxin
sources of E. Coli
undercooked or raw hamburger (salami), alfalfa sprouts, lettuce, unpasteurized milk, apple juice or cider, well water, animals
clinical signs of E. Coli
watery or bloody diarrhea, nausea, cramps, takes 2-5 days to occur, lasts 5-10 days
what other syndromes does E. Coli cause
Hemolytic Uremic Syndrome (HUS), acute kidney failure in children, life threatening
Listeria monocytogenes aka listeriosis
vary dangerous to pregnant and immunocompromised, crosses placental membrane and blood brain barrier, multiple species but only one is a threat to humans, ready to eat meats, already cooked, and refrigerated, can last in 0 to 45 degrees celsius
sources of listeria
raw meats and most commonly ready to eat meats
symptoms of listeria
abortions and stillbirths, septicemia in young or immunocompromised
clostridum botulinum aka botulism
neurotoxin leads to flaccid paralysis, infants at greatest risks, around 10-30 outbreaks a year, roughly 110 cases a year
sources of botulism
canned foods, fermented meats, honey
clinical signs of botulism
double vision, drooping eyelids, difficult speaking and swallowing, takes 18-36 hours to occur
norovirus aka stomach flu or stomach bug
leading cause of vomiting and diarrhea and foodborne illness, people of all ages can get infected and sick with norovirus, annually 19-21 million cases, roughly 2500 outbreaks a year
sources of norovirus
food services, leafy greens, fresh fruits, shellfish
clinical signs of norovirus
nausea, vomiting, diarrhea, stomach pain, headache, fever, and body aches, takes 12-48 hours to occur
why do we need meat inspection
about 90 diseases and parasites of animals can be transmitted to humans by consumption of improperly cooked meat, the meat inspection act of 1906 was passed to help prevent diseased meat from reaching consumers and to ensure that meat is processed and stored under sanitary conditions
what is FSIS
Food Safety and Inspection Service
which president founded the USDA in 1862
president Lincoln
when was the first law signed requiring inspection of meat products
1890 by president benjamin harrison
what important inspection act was passed in 1906
the meat inspection act of 1906
what was the agricultural marketing act
inspection of exotic and game animals on a fee-for-service basis
what was the poultry products inspection act
poultry inspection was required for interstate commerce
what act was the equal to act and define it
wholesome meat act and required state inspection to be equal to federal inspection
when did the FSIS require all retail meats to have nutritional labels
1994
what do meat inspectors identify meat as
healthy, sound, wholesome, properly labeled
what are the purposes of meat inspection
to ensure that meat is healthy, sound, wholesome, and properly labeled
what are the basic functions of federal meat inspection
detection and destruction of diseased or contaminated meat
assurance of clean and sanitary handling and preparation
minimization of microbial contamination
prevention of adulteration
prevention of false labeling
application of inspection stamps
what are the areas of responsibility for a meat inspector
facilitites construction and operational sanitation
assurance that all plats adopt HACCP
assurance that SSOPs are practiced
antemortem inspection
postmortem inspection
verification of HACCP system effectiveness
oversight of E. Coli protocols and Salmonella testing
product inspection
lab determinations
control and restriction of condemned products
marking, labeling, and inspection insignia
what are SSOPs
Sanitation Standard Operating Procedures
facility concerns for inspection
rail height, wall and floor materials, exits and opening, lighting
rail height
beef carcass rail must be 10’2” from floor, prevents carcass from dragging
wall and floor materials
must be nonporous and easily cleaned
exits and opening
prevent insect contamination
lighting
inspectors must be able to see product
wholesome meat act of 1967
“equal to” law states that inspection programs of states must be equal to that of the federal government
talmadage-aiken act of 1962
TA plants are federally inspected but staffed by state employees
Curtis amendment
custom slaughterers/cutters/processors, farm animals for farmer, game animals for hunters, farmers exemption for own use and family and non-paying guests.
inspection
refers to wholesomeness or fit to eat; healthy, sound, wholesome, properly labeled; MANDATORY; its about safety and accurate labeling; paid for by government; adminstered by office of field operation of USDAs FSIS
grading
refers to quality or meat yield of carcasses; important to processors and producers; VOLUNTARY; helpful to consumers; paid for by companies using this service; adminstered by USDAs agricultural marketing service
U.S Suspect (antemortem)
gets further inspection of kill floor, seriously crippled, reactors to TB test, immature animals, minor epithelioma of the eye or orbital region
U.S. Condemned (antemortem)
must be tanked or released for treatment, downers and deads and moribund, comatose, temp above 105, suspect dies in pen, animals with obvious symptoms of a disease
U.S. Inspected and Passed (postmortem)
good for consumption as raw product
U.S. inspected and condemned
whole carcass or parts are tanked
U.S. retained
railed off for more inspection
U.S. passed for cooking
reinspect and if acceptable must be cooked prior to shipment
reasons for rejecting imported meat products
contamination, processing defects, transportation damage, pathological defects
rendering
condemned for inedible fats, greases, or oils
tanked
condemned and made into animal feed or fertilizer
incinerated
condemned and burned
chemically denatured
kerosene, diesel, carbolic acid
frozen
condemned and held at -10f for five days and sold as animal feed
what are the four key provisions for meat and poultry inspection framework
sanitations SOPs, testing for generic E. Coli, Salmonella performance standards, HACCP
standard operating procedures
sanitation procedures the plant would conduct before and during operation to prevent direct product contamination or adulteration; wash tables, equipment clean and sanitized, floor free of food or debris