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THREE GENERAL CLASSES
Protective, Appearance, decorative
Protective class
Internal and unexposed parts
Protection from deterioration
Appearance
Exposed Parts
Decorative
Trim striping, decals and identification numbers and letters
Paint
Affects weight, protect airframe, prevent corrosion, prevent deterioration, easier to clean and maintain.
Dope
Fabric-covered aircraft ruled the sky
Synthetic enamel
Oil-based single-stage paint durability and protection
Polyurethane
Abrasion-stain and chemical resistant properties
Acetone
Fast evaporating colorless solvent
Acetone in paint removes
nail polish and varnish, grease from fabric
Alcohol butanol
slow-drying aircraft dope on humid days to prevent blushing
Benzene
Highly flammable, colorless liquid, sweet odor
MEK
2-butanone, highly flammable, liquid solvent to clean paint and varnish, extracts oil
Naphtha
Volatile hydrocarbon mixtures, petroleum based
All paint booths
adequate ventilation system: remove toxic air, no overspray and dust
Electric motors should be grounded and enclosed to
eliminate sparks
If dizzy or nauseous
leave area and seek fresh air and assistance
if Pregnant
OSHa requires person to be protected from vapors and other hazards.
Class A
wood
Class B
petrol, diesel, oils
Class C
Electrical
Class D
Metals
Finishing materials
Acetone, alcohol, thinners
Alcohol butyl prevents
dope blushing
Alcohol butyl and ethyl dilute
wash coat primer
Alcohol denatures
Paint and varnish remover
Alcohol isopropyl cleans
oxygen systems
Thinners are used
dopes, enamels, and paints and thinned for spray guns, brushing
Paint thinners add to
oil-based paint, stain varnish and polyurethane to make application easier and smooth the appearance of coating.
Paint thinners eliminate
Brush marks, improve leveling, increase penetration of coating
Paint thinner allows
paint to go on easier and with less brush drag
Examples of paint
Primers, wash primers, red iron oxide, gray enamel undercoat, zinc chromate
Identification of paint
Dope, synthetic enamel, polyurethane, urethane coating
Primers
It is invisible after topcoat finish is applied, foundation of finish
wash primers
water thin coating of phosphoric acid in vinyl butyral resin, alcohol, or others
Red iron oxide
Alkyd resin based coating for use over iron and steel in mild environmental conditions
Gray enamel undercoat
single component, non-sanding primer with wide variety of topcoats
Zinc chromate
corrosion-resistant pigment made of different resin, add to primers, add to metal, old= yellow, new=green, thinned with toluene, dope proof paint
Dope
Standard finish to protect and color fabric
Synthetic enamel
Oil-based single-stage paint=durability and protection
Polyurethane
top of list for abrasion, stain, chemical resistant properties
Urethane coating
certain types of binders used for paints and clear coating
Wash primers two part system
resin and alcoholic phosphoric acid, mix slow for 30 mins within 4 hrs
wash primers need moisture to
convert phosphoric acid to protective film
Wash primers thin
butyl resin and ethyl alcohol
Epoxy
thermosetting resin for tough, hard, chemical-resistant, adhesives
Spray gun amount of psi
40-50
paint problems:
Blushing, poor adhesion, orange peeling, pinholes, grease, dirt
14 CFR 45
Identification and registration marking
Size req
12 inch high, glider at least 3 inches high
Decal stuff
fuel, oil, tank, identify lifting and leveling, walkways, battery locations specifications
Paper
Immerse in water 1-3 min
Less than 1 min
backing no separate from it
over 3 min
backing separate from decal while immersed
Metal decal with paper backings are applied similarly to those having
cellophane backing
metal decals may be peeled
from decal without moistening
Remove paper decal by
rubbing decal with cloth dampened with lacquer thinner
Decal applied over painted or doped surfaces
use lacquer thinner sparingly prevent removing paint or dope
Skinning
Film of dry paint
Applying paint methods
dipping, brushing, spraying (can & gun)