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Industrial Channel Design
Manufacturer → Distributor → End User
End User
A customer that does not resell the product in its present form
Three Types of Industrial End Users
OEM; MRO/Facilities; Contractors
OEM
Original Equipment Manufacturer
Why don't manufacturers sell directly to every industrial end user?
They would need to establish themselves in every market area; this is expensive to establish and maintain; large volume must be sold to be profitable; efficiency is essential
Customer Value
Form, Place, and Time
Form
One of the three components of customer value
Place
One of the three components of customer value
Time
One of the three components of customer value
Three Major Areas of Distribution Value
Knowledge, Financing, Logistics
Knowledge
Product knowledge, specifications, product application, vendor knowledge, customer knowledge, financing knowledge, and logistical knowledge
Financing
Traditional lending, consignment, and extending credit
Logistics
Wait time, delivery time, local delivery, reverse logistics, breaking bulk, packaging, assortment, local access, and purchase time
Why is a supply chain needed?
Inadequate finances for necessary functions; customers' desire for product assortment; better rate of return on core business through outsourcing; contact efficiency
Contact Efficiency
The efficiency gained by using intermediaries to connect manufacturers and end users
Evolution of Distribution
Distributors became important because manufacturers could not effectively distribute products outside their own geographic areas
Distributor
An intermediary that bridges the gap between suppliers and customers
Five Specific Distributor Service Outputs
Selling; maintaining local inventory; extending credit; providing transportation; servicing products after sale
Selling
Providing technical and market information and understanding the customer's business to solve problems
Local Inventory
Maintaining products on the shelf for immediate delivery or pickup
Distributor Credit
Extending credit to industrial customers
Distributor Transportation
Providing transportation to the user's location
Post-Sale Service
Servicing products after they have been sold and sometimes after they have been installed
Why do distributors have channel power?
They can economically provide distribution functions; they leverage customer and manufacturer relationships; they provide value-added services
Distributor Value-Added Services
Product customization, modification, assembly, kitting, servicing, and aftermarket marketing/selling support
Major Trends Benefiting Distributors
Increasing value of information; mass customization; increased use of Just-In-Time inventory; reductions in number of vendors
Mass Customization
Product personalization
Just-In-Time Inventory
Products must be stored close to customers using JIT
Future Role of Distribution
Channel consolidation/acquisition; strategic alliances; key channel performance metrics; end-user purchasing strategies; technology
Successful Distributor
Continues to evolve from a traditional product/component supplier into a true business partner
Product-Based Purchasing
Distributor buys what can be sold at a profit; sales team determines to whom it can be sold
Customer-Based Purchasing
Distributor buys based on the requirements of the customers being served
Product-Based vs Customer-Based Purchasing
Product-based focuses on what can be sold profitably; customer-based focuses on customer requirements and desired service level at economical cost
Ways Purchasing Can Reduce Costs
Buying large quantities; purchasing before price increases; buying enough for freight allowance; cash discounts; promotional items; factory rebates; national buying groups
Receiving
An important distributor operation where materials are received accurately and in a timely manner
Why is receiving important?
Errors at receiving can cause incorrect inventory levels, incorrect purchase orders, stockouts, or inventory showing as available when it does not exist
Blind Check
A receiving check made without an invoice and then sent to purchasing for verification; most complete and thorough
Invoice Check
A receiving check using the invoice/packing slip; less expensive and time-consuming
Barcode Scanning
The fastest, most reliable, and most accurate receiving method; automatically cross-checked with the purchase order
Three Types of Distributor Sales
Counter Sales; Inside Sales; Outside Sales
Professional Selling / Problem-Solving Sales
Concerned with quality, product performance, availability, maintenance requirements, repair parts, product recycling, and post-sale service
Counter Sales
Sales where the salesperson provides information, answers technical questions, waits on the customer, fills the order, writes the invoice, and promotes the product/company
Inside Sales
Sales conducted by telephone/email without face-to-face interaction
Challenge of Inside Sales
No face-to-face interaction makes it harder because the representative cannot see the product or facial responses/cues
Outside Sales
Sales where the representative meets the customer in person at the customer's business
Outside Sales Representative
Should be a specialist in the customer's business area and use product knowledge to advise customers and solve problems
Sales Manager Responsibilities
Training, coordination, evaluation, technical expertise, setting goals/quotas, identifying important accounts/products, evaluating results, rewarding performance, and helping determine product lines/inventory
Order Filling
Also known as picking
Picking
The process of selecting the exact item and quantity for a customer order
Key to Order Filling
Accuracy
Consequences of Wrong Picking
Lower customer satisfaction, reshipping costs, and other RMA costs
Buy-Out
A purchase from another source, normally a local competitor, when merchandise ordered by a customer is unavailable in inventory
How can buy-outs be reduced?
Better forecasting
Packing
After an order is picked, merchandise is packed in boxes/cartons so it can be shipped
Purpose of Packing
Prevent damage to merchandise
Shipping Options
Freight lines for out-of-town customers; delivery department for local customers; will-call locations for customer pickup
Will Call
A location where the customer can pick up an order
Manufacturer Motivations
Product design, research, engineering, production, market size, market share, and large-volume runs
Manufacturer Responsibilities
Produce quality products; maintain consistent lead times; create markets; make end-user/specifier calls; advertise; provide catalogs; provide technical information/training; protect the channel; understand value and compensate channel partners
Manufacturer Sales Representative
Responsible for sales in a given territory and may call on end users, distributors, specifiers, or agents
Other Names for Manufacturer Sales Representative
Manufacturer Representative, Outside Sales Representative, Sales Representative, Account Manager, Sales Engineer, Field Application Engineer
Manufacturer Sales Representative Skills
Product knowledge, market knowledge, negotiation skills, teaching skills, understanding relationships/partnerships, and position development
Manufacturer's Agent
Similar to a manufacturer sales representative but usually represents multiple companies whose sales in a territory do not support a full salaried employee
Manufacturer's Agent Customers
May call on distributors, end users, specifiers, and manufacturers
Manufacturer's Agent Inventory
Typically does not stock inventory
Why does a manufacturer use an agent?
The agent can represent multiple companies when individual companies do not have enough sales in a territory to support a full salaried employee
Factory-Owned Distributorship
A distributor owned by a manufacturer
Why was the factory-owned distributorship started?
Lack of other channels and the need to obtain representation
Factory-Owned Distributorship Full-Service Requirement
To be full service, it must sell products from other manufacturers
Non-Factory-Owned Distributor
A full-service distributor that is more independent than a manufacturer
Advantages of a Non-Factory-Owned Distributor
Better ability to tailor product mix and provide representation to new products/manufacturers
3PL
Third-Party Logistics
3PL Transportation Services
Long haul, short deliveries, and hot shots
3PL Warehousing Services
Receiving, storing, picking, and packing
3PL Information Services
Tracking and proof of delivery (PODs)
Complete Logistics Function
Transportation/warehousing/information plus deciding the level and location of inventory
3PL Global Shipping
Customs, ports, and carriers
Other Supply Chain Members
Banks, integrators, architects, engineers, designers, and modifiers
Distribution Levels
Exclusive, Selective, Intensive
Exclusive Distribution
One of the three levels of distribution
Selective Distribution
One of the three levels of distribution
Intensive Distribution
One of the three levels of distribution
Supply Chain Management
A management system that coordinates and integrates all activities performed by supply chain members into a seamless process from source to point of consumption
Goal of Supply Chain Management
Enhanced customer and economic value
List Price
The listed/original price
Selling Price
List price minus trade discounts
Net Price
Selling price minus allowable discounts, such as cash discounts
Net Sale
Actual money received after discounts and adjustments
COGS
Cost of Goods Sold
COGS Formula
Cost of merchandise + freight from manufacturer
Freight
Free on board (FOB); can involve destination vs shipping point
Trade Discount
A discount applied to the list price to determine selling price
Cash Discount
An allowable discount applied to selling price to determine net price
Special Order
A terminology item covered in the distributor pricing section
Minimum Order vs Freight Allowed
A pricing/ordering consideration covered in the terminology section
Claims
Billing or shipping errors, shortages, or similar issues
Returns
Products returned to the seller
Gross Margin (GM)
Selling price − COGS − adjustments
Percent Gross Margin
Gross margin expressed as a percentage
Markup
The amount added to cost to determine selling price