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Concentration gradient
The change in concentration of a species per unit distance, driving diffusion.
Activation energy
The minimum energy required for atoms to move and initiate diffusion.
Diffusion
The movement of atoms or molecules from regions of high concentration to low concentration.
Diffusion coefficient (D)
A measure of the rate at which atoms or molecules diffuse, dependent on temperature and material properties.
Diffusion flux (J)
The amount of material diffusing through a unit area per unit time.
Driving force
The factor causing diffusion, often a concentration gradient or chemical potential difference.
Fick’s first law
Describes steady-state diffusion where diffusion flux is proportional to the concentration gradient.
Fick’s second law
Describes nonsteady-state diffusion, where the rate of change of concentration depends on the second derivative of concentration with respect to position.
Interdiffusion
Diffusion of atoms between different materials or phases.
Interstitial diffusion
Diffusion of smaller atoms (e.g., hydrogen, carbon) through the interstitial spaces between larger atoms in a lattice.
Self-diffusion
Diffusion of atoms within a single pure material.
Steady-state diffusion
Diffusion where the concentration gradient remains constant over time.
Nonsteady-state diffusion
Diffusion where the concentration gradient changes with time.
Temperature dependence of D
The diffusion coefficient increases exponentially with temperature, as described by the Arrhenius equation.
Vacancy diffusion
Diffusion mechanism where atoms move by exchanging places with vacancies in the crystal lattice.
Eutectic phase
A phase that forms at the eutectic composition during a eutectic reaction.
Eutectic reaction
A reaction where a liquid transforms into two solid phases simultaneously upon cooling.
Eutectic structure
A microstructure resulting from the eutectic reaction, typically showing alternating layers or lamellae of the two solid phases.
Eutectoid reaction
A reaction where one solid phase transforms into two different solid phases upon cooling.
Hypereutectic alloy
An alloy with a composition greater than the eutectic composition.
Hypoeutectic alloy
An alloy with a composition less than the eutectic composition.
Intermetallic compound
A solid compound of two or more metals with a distinct stoichiometric ratio and crystal structure.
Isomorphous system
Describes a system where two components are completely soluble in each other in both liquid and solid states.
Lever rule
A mathematical tool used to determine the proportions of phases in a two-phase region of a phase diagram.
Liquidus line
The line on a phase diagram above which the material is entirely liquid.
Microconstituent
A distinct phase or mixture of phases in a microstructure, observable under a microscope.
Pearlite
A two-phase microstructure of alternating ferrite and cementite layers formed during the eutectoid reaction in steel.
Peritectic reaction
A reaction where a liquid and a solid phase combine to form a different solid phase upon cooling.
Phase
A homogeneous portion of a material with uniform physical and chemical properties.
Phase diagram
A graphical representation of phases present under different temperature, pressure, and composition conditions.
Phase equilibrium
A state where phases coexist at stable compositions and proportions under given conditions.
Primary phases
The first solid phases to form during solidification of an alloy.
Solidus line
The line on a phase diagram below which the material is entirely solid.
Solubility limit
The maximum concentration of a solute that can dissolve in a solvent to form a single phase.
Solvus line
The line on a phase diagram that separates single-phase and two-phase regions based on solute solubility.
System
A specific material or set of materials under study, defined by its components.
Terminal solid solution
A solid solution that exists at the extreme ends of the composition range in a phase diagram.
Tie line
A horizontal line in a two-phase region of a phase diagram that connects the compositions of the coexisting phases.
Phases and microstructure
Phases are distinct regions within a material with uniform physical and chemical properties, while microstructure refers to the arrangement and distribution of these phases at the microscopic level.
Binary isomorphous systems
A two-component system where both components are completely soluble in each other in both liquid and solid states.
Binary eutectic systems
A two-component system where components have limited solid solubility and a eutectic composition.
Binary systems with intermediate phases
Systems where the components form additional solid phases or compounds at specific compositions.
The iron-carbon system
A binary system involving iron and carbon, determining properties of steel and cast iron.
Key properties of phases
Ferrite offers ductility, austenite provides strength at high temperatures, cementite contributes to hardness.
Homogeneous system
A single-phase system.
Heterogeneous systems
Systems with two or more phases.
Component
A chemical constituent, element, or compound of an alloy, specifying its composition.
Composition/Concentration
The relative content of a particular element expressed in wt% or at%.
Solution
Single phase solid, liquid, or gas solutions.
Solvent
Majority species in a solution.
Solute
Minority species in a solution.
Mixture
More than one phase present.
Determination of phases
Knowing temperature and composition allows determination of phase presence.
Determination of phase compositions
Knowing temperature and composition allows determination of phase composition.
Determination of phase weight fractions
Knowing temperature and composition allows determination of weight fraction of each phase.
Case Hardening
Process of diffusing carbon atoms into the surface of iron.
Solidification
Transformation of liquid metal into a solid phase as it cools.
Inhomogeneous materials
Materials that can become homogeneous through diffusion.
Active diffusion
Occurs when temperature overcomes energy barriers to atomic motion.
Concentration gradient
Driving force for interdiffusion.
Factors influencing diffusion
Temperature, diffusion mechanism, species properties, and microstructures affect diffusion rate.
Rate of transformation
Depends on time and temperature.
Superheating
Raising a material's temperature significantly above its melting point.
Supercooling
Cooling a liquid material below its melting point.
Nucleation process
Nuclei act as templates for crystal growth, requiring faster atom addition than loss.
Volume Free Energy
Energy saved by atoms bonding in a crystalline structure.
Surface free energy
Energy from solid-liquid phase boundary during solidification.
Homogeneous nucleation
Requires considerable supercooling to form nuclei in the bulk of liquid.
Heterogeneous nucleation
Easier nucleation at structural inhomogeneities with slight supercooling.
Difference between nucleations
Homogeneous occurs uniformly, while heterogeneous occurs at inhomogeneities.
Hardness comparison
Martensite is harder than fine pearlite.
Tempering martensite
Heat treatment process to reduce brittleness.
Difference between tempered and non-tempered martensite
Tempered martensite is less brittle with reduced internal stresses.