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Life cycle analysis
a compilation and evaluation of the inputs, outputs and the potential environmental impacts of a product throughout its life cycle
What are LCAs used for?
to guide material selection, design, resource optimisation and inform policy and regulations
Types of LCA
cradle to grave
cradle to gate
gate to gate
gate to grave
LCA Steps
Define goal and scope
Compile inventory of inputs/outputs
Evaluate environmental impats
Interpret results
What are some simple impact questions?
does the process use signifiacant energy?
does it use significant transportation?
how is the energy needed generated?
how efficient is the energy generation?
Global warming potential
the contribution of a greenhouse gas emission to climate change, based on its radiative forcing and atmospheric residence
Examples of other impact categories
Acidification
Ecotoxicity
Eutrophication
Human health criteria
Ozone depletion
Photochemical smog
Abiotic depletion potential
annual production/reserves² (resource depletion)
What’s the most important thing for a LCA?
Data quality
What issues are there with LCA?
Comparing significance of emmission factors
How can impacts be normalised
impact/output (mass, energy or financial)
Carbon footprint calculation
input mass*activity (energy/transport)*emission factor
General composition of fuel
Moisture
Volatile material
Carbon
Inert materials
Calorific value test
a small sample is compacted and placed in a bomb calorimeter where it is combusted in the presence of oxygen and the net temperature rise is recorded.
Gross calorific value
total CV minus non-compbustibles
Net calorific value
Total CV including non-combustibles
CHNS elemental analyser
Measures Carbon, Hydrogen, Nitrogen and Sulphur in a material by combusting a sample (at ~1000oC) to produce CO2, H2O, NOx and SOx, which is then quantified using Gas Chromatograph detector
What is fixed carbon?
The carbon that remains after volatile matter is burnt off
Proximate analysis
a small sample is heated to 110oC and held. The difference in weight is measured. (MOISTURE)
The sample is then heated to 950oC (in nitrogen) and the weight is measured (VOLATILES)
The sample is then cooled to 820oC and the gas flow is changed to air to burnout residual carbon material (FIXED CARBON)
The final weight is measured (ASH)
Fuel ratio
ratio of fixed carbon to volatiles on a dry ash free basis
What is volatile content useful for?
Ensuring flame stability
Volatile release/slow pyrolysis
Similar to proximate analysis but slower heating rate (5degC/min). A derivative plot is used. can be used to find when specific volatiles are released
Why is early weight loss a problem?
can be an issue for if the fuel is pre heated prior to combustion - could be an issue for storage
R factor
weight loss in devolatilisation/volatile content
What does R factor show?
When heated at a realistic rate more volatiles are released than found in the fuel in proximate analysis when the sample is heated slowly.
Intrinsic reactivity
Similar to proximate analysis but uses air flow rather than beingdine under nitrogen. Can be done isothermally or not
What does intrinsic reactivity show?
how a material changes (in terms of reactivity) during the combustion process. In general material becomes less reactive during combustion because it is thermally annealing over time and therefore the combustion process can start to slow down.
The rate of combustion at lower temperatures is dictated by this reactivity level
X-ray fluorescence (XRF)
Electrons are displaced from their characteristic atomic orbital positions.
This releases a burst of energy that is characteristic of a particular element.
This release of energy is then registered by the detector in the XRF instrument, which in turn identifies and quantifies the energies by element.
What is XRF used for
It flags up the presence of slagging and fouling elements like Si, K and Na as well as chlorine and other elements that create pollution problems or boiler issues like corrosion
Why is mineral content important?
some minerals have a lower melt temperature which makes them more likely to slag the boiler. Ash composition can effect methods of removal from emissions
Ash fustion testing
determines the softening and melting behaviour of solid fuel ash at high temperatures, using a high-temperature furnace to heat a prepared sample of ash in the shape of a cone or pyramid.
Test the fusibility and slagging potential of the mineral component in the fuel
Sintering strength
the improved mechanical properties, such as tensile strength and hardness, that a material gains through the sintering process, where particles are bonded together by heat and pressure.
Sintering strength test
A fuel is turned to ash at a low temperatures and pressed into a pellet
The pellet is then sintered at a fixed temperature to simulate what happens as the ash is deposited on boiler walls.
What does sintering strength show?
what sort of problems might occur with build up/removal/ash bridging etc. significant levels of volatile elements can increase sinter strength which makes boiler maintenance more difficult
Self heating stages
exothermic adsorption/condensation of water vapour
respiration of plant cells/microorganisms
reaches temperature for spontaneous ignition
Characteristic temperatures in ash fustion test
initial deformation,
sphere
hemisphere
flow
Tap Density
This is a measure of bulk density after 1-1000 taps/shakes whereupon the fuel pellets become more settled and the density increases
What can density influence?
CV
handling limits
grindability
burnout rate
Why is particle size reduced?
Large particles burn slower as they take longer to heat up and form thicker chars
Loss of Ignition (LOI)
carbon materials left in ash
determined by heating sample of ash residue to 900 degC for 24 hrs and measuring weight loss