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A hairnet is optional if your hair is short. (1) True (2) False
(2) False
Chewing gum or eating is NOT allowed in processing areas. (1) True (2) False
(1) True
What does PPE Stand for?
Personal Protective Equipment
What does GMP stand for?
Good manufacturing practices
What does SOP stand for?
Standard Operating Procedures (SOPs)
What does SSOP stand for?
Standard Sanitation Operating Procedures
Which of the following is considered a GMP? (1) Hair and beard nets (2) Chain gloves (3) Hard hat (4) Removing jewelry (5) Apron
(1) Hair and beard nets (4) Removing jewelry (5) Apron
Which of the following is considered PPE? (1) Nitrile gloves (2) Hairnet (3) Arm guard
(3) Arm guard
Which of the following are not considered PPE? (1) Cotten Gloves (2) Hairnet (3) Frock/Lab Coat (4) Arm Guard (5) Ear Plugs (6) Helmet (7) Lock Out/Tag Out
(1) Cotton Gloves (2) Hairnet (3) Frock/Lab Coat
Wash your hands after you put on your _____ and remove your ____
Hairnet and jewelry.
When should hands be washed? (1) Before gloves (2) After touching hair (3) Both
(3) Both
Fingernail polish and fake nails are allowed if wearing gloves. (1) True (2) False
(1) True
What should you do if you have a sore? (1) Leave uncovered (2) Cover with bandage/finger cot (3) Ignore it
(2) Cover with bandage/finger cot
Which is a bacteria source and which is a physical hazard (1) Having open cuts/sores (2) having long fingernails
(1) Having open cuts/sores - bacteria sources
(2) having long fingernails - physical hazard
Which of these is NOT allowed during food prep? (1) Chewing gum (2) Wearing frock (3) Washing hands
(1) Chewing gum
Which are rooms that we have in the plant? (1) Carcass Cooler (2) Sausgae Room (3) Kill Floor (4) Blast Chiller (5) RTE (6) Processing (7) Fabrication (8) Rendering
(1) Carcass Cooler (3) Kill Floor (5) RTE - ready to eat (6) Processing (7) Fabrication
First step when dressing for lab? (1) Wash hands (2) Remove jewelry (3) Put on gloves
(2) Remove jewelry
In what order do you get ready for lab? (1) Jewelry, Hairnet, Wash, Frock, Gloves (2) Wash, Frock, Gloves, Hairnet
(1) Jewelry, Hairnet, Wash, Frock, Gloves
How do you calculate dressing percentage?
Hot carcass wight/ live weight x 100
Which species has the highest dressing percentage? (1) Cattle (2) Hogs (3) Lamb
(2) Hogs
Average dressing percent for cattle? (1) 45–50% (2) 58–67% (3) 70–80%
(2) 58–67% (heifers ~ 1% < steers)
Average dressing percent for hogs? (1) 47% (2) 67% (3) 74%
(3) 74%
Average dressing percent for lamb? (1) 45% (2) 54% (3) 64%
(2) 54%
Average market weight for pork? (1) 150 lbs (2) 282 lbs (3) 400 lbs
(2) 282 lbs
Average market weight for beef? (1) 900 lbs (2) 960 lbs (3) 1,406 lbs (4) 1,506 lbs
(3) 1,406 lbs
Average market weight for lamb? (1) 83 lbs (2) 105 lbs (3) 135 lbs (4) 183 lbs
(3) 185 lbs
Which factor increases dressing percent? (1) Gut fill (2) Muscling (3) Pregnancy
(2) Muscling
Transportation time limit under federal law? (1) 12 hrs (2) 28 hrs (3) 36 hrs
(2) 28 hrs
Feed is restricted before slaughter for what reason? (1) Reduce contamination (2) Increase gut fill (3) Gain weight
(1) Reduce contamination
Which species are commonly stunned electrically? (1) Pigs and Poultry (2) Cattle only (3) Sheep only
(1) Pigs and Poultry
Mechanical concussion stunning is used for which species? (1) Pigs (2) Cattle (3) Broilers
(2) Cattle
Kosher slaughter is exempt from stunning. (1) True (2) False
(1) True
Which sign indicates effective stunning? (1) Rhythmic breathing (2) Limp tongue (3) Righting reflex present (4) Pupillary response
(2) Limp tongue
What percent of blood is removed during exsanguination? (1) 25% (2) 50% (3) 80%
(2) 50% (6-8% of body weight)
Scalding water temp for dehairing hogs? (1) 120°F (2) 140–142°F (3) 160°F
(2) 140–142°F
Which species use hide pullers for skinning? (1) Beef and Sheep (2) Pigs (3) Poultry
(1) Beef and Sheep
What organs remain after evisceration? (1) All organs (2) Kidneys only (3) Heart and lungs
(2) Kidneys only
What does SRM stand for?
Specified Risk Materials
Which materials are SRMs in beef? (1) Brain and spinal cord (2) Lungs (3) Liver (4) Distal ileum (5) Tonsils
(1) Brain and spinal cord (4) Distal ileum (5) Tonsils
How many US BSE (bovine spongiform encephalopathy) cases have been reported? (1) 2 (2) 5 (3) 10
(2) 5
What organs does USDA inspect?
Heart, lungs, liver, kidneys, head (lymph node, glands, tongue (beef))
Which of the following methods are used to reduce carcass contamination? (1) Hot water rinse (2) Antibiotics (3) Air cooling only (4) Acid wash (5) Trimming
(1) Hot water rinse (4) Acid wash (5) Trimming
Hurdle Technology (Steps to prevent contamination)
Hidden on carcass wash
Steam vacuum
Pre-evisceration wash
Hand Trimming
Hot water application
Antimicrobial rinse
What does FMI stand for?
Fecal, milk, ingests
Does evisceration come before exsanguination?
False
Why doe we chill the carcass after harvest? (1) To make it easier to cut (2) To firm the fat for processing (3) To prevent bacterial growth (4) To improve carcass color
(2) To firm the fat for processing (3) To prevent bacterial growth
The purpose of singeing is to remove any remaining hair and surface contaminants after scalding?
True
What parts of the pigs are removed to reduce containmation?
Ears, eye lids, and hooves
What are the step of swine processing?
Stunning
Shackle
Exsanguination
Dehairing
Head Remioval
Eviseration
Spilitting
Trimming
Cooling
What cuts make the Boston Butt, Picnic Shoulder and leg?
Cut 3-4 rib → shoulder, cut above sternum → Boston Butt (sausage trim) & Picnic Shoulder
Cut Aitch Bone → leg (cured ham or trim for sausage)

Lab the meat parts of the pig?

The spare ribs are removed from which primal section? (1) Shoulder (2) Belly (3) Loin (4) Ham
(2) Belly
The skin on pork is usually? (1) Only trimmed on heavy carcasses (2) Left on for all retail cuts (3) Removed prior to making retail cuts (4) Removed after smoking
(3) Removed prior to making retail cuts
Match the primal (loin, shoulder, leg, belly) to the retail cut (pork chop, roast, ham and bacon)
Loin - pork chop, Shoulder - roast, Leg - ham, Belly - bacon
The jowl is part of the shoulder area?
True
BSE is transmitted by what? (1) Air (2) Feed containing meat and bone meal (3) Water
(2) Feed containing meat and bone meal
What is the incubation period of BSE?
2-8 years
What human disease results from BSE exposure? (1) Trichinosis (2) vCJD (3) TB
(2) vCJD (Variant Creutzfeldt-Jakob Disease)
Where are SRMs removed from? (1) All livestock (2) Beef only (3) Poultry only
(2) Beef only
What is tying the weasand?
Tying esophagus and surrounding muscle so Rumania ingests doesn’t spill out when head is removed can be done with weasand rod
What is bunging? (1) Tying esophagus (2) Removing and tying rectum (3) Splitting carcass
(2) Removing and tying rectum
Which organs are checked during visceral inspection? (1) Heart, lungs, liver, kidneys (2) Brain, stomach, spleen only (3) Hooves
(1) Heart, lungs, liver, kidneys
What techniques are use to prevent contamination on beef carcass?
Trimming (FMI), Organic Acid Applictaion (lactic), Hater rinse, chilling for at least 2hrs, E. coli testing
At what temp are beef carcasses chilled post-harvest? (1) 45°F (2) 32°F (3) 50°F
(2) 32°F
Which pork primal is separated first during fabrication? (1) Leg (2) Shoulder (3) Loin
(2) Shoulder
Which bone separates leg from carcass? (1) Aitch bone (2) Scapula (3) Femur
(1) Aitch bone
Which pork cut comes from the Boston Butt? (1) Ham (2) Shoulder Roast (3) Belly
(2) Shoulder Roast
Which section contains baby back ribs? (1) Loin (2) Belly (3) Leg
(1) Loin
What cut is made above the sternum? (1) Separate Butt from Picnic Shoulder (2) Split Belly (3) Remove Ham
(1) Separate Butt from Picnic Shoulder
Bacon comes from which primal? (1) Belly (2) Loin (3) Shoulder
(1) Belly
What are the main parts fabricated from a chicken? (1) Leg, Wing, Breast (2) Rib, Loin, Belly (3) Thigh, Neck, Back
(1) Leg, Wing, Breast
Which part includes the drumette and flat? (1) Wing (2) Thigh (3) Breast
(1) Wing


Label the meat cuts of the chicken

What separates the breast and leg in poultry fabrication? (1) Thigh joint cut (2) Aitch bone cut (3) Drumstick cut
(1) Thigh joint cut
Where should knife follow when removing breast meat? (1) Along bone (2) Through center (3) Across skin only
(1) Along bone

What makes up the pickle ingredients?

What is the main curing agent in bacon pickle? (1) Sodium nitrite (2) Sodium chloride (3) Sodium phosphate
(1) Sodium nitrite
What does pink cure/sodium nitrate do?
Prevent the growth of Clostridium botulinum
What is the function of sugar in the pickle/brine?
(1) Balance saltiness and contribute to flavor development
(2) Prevent excessive smoke absorption
(3) Increase water-binding capacity
(4) Improve nitrite conversion efficiency
(1) Balance saltiness and contribute to flavor development
What happens if pork belly is over pumped?
(1) cures faster and more evenly
(2) It may purge during storage and have a spongy texture
(3) It gets too dry after smaking
(4) The cure flavor becomes weak
(2) It may purge during storage and have a spongy texture
What does sodium erythorbate do? (1) Cure accelerant (2) Color stabilizer (3) Thickener
(1) Cure accelerant, increase development of cured color
What does sodium phosphate do? (1) Cure accelerant (2) Decrease water holding capacity (3) Increase juiciness
(3) Increase juiciness
What is green and pumped weight?
Pumped weight = green weight + 11% pickle
Green weight = weight of pork belly before pumping
What percent pickle is added to green weight in pumping? (1) 5% (2) 11% (3) 20%
(2) 11%
After pumping, bellies are placed in cover pickle for how long? (1) 12 hrs (2) 24 hrs (3) 48 hrs
(2) 24 hrs
Purpose of sodium phosphate in cure? (1) Flavor (2) Increase water-holding capacity (3) Add color
(2) Increase water-holding capacity
Which ingredient provides nitrite in sausage? (1) Pink cure (2) Salt (3) Sugar
(1) Pink cure
What protein is extracted by salt and mixing? (1) Myosin (2) Collagen (3) Actin
(1) Myosin
Which of the following is a major allergen? (1) Milk (2) Corn (3) Rice (4) Eggs
(1) Milk (4) Eggs
How many major allergens are recognized? (1) 5 (2) 7 (3) 9
(3) 9
Allergen-containing products should be processed when? (1) First (2) Last (3) Anytime
(2) Last
Natural casings are made from what? (1) Animal intestines (2) Collagen (3) Plastic
(1) Animal intestines
Which casings are edible? (1) Natural and Collagen (2) Plastic only (3) Cellulose only
(1) Natural and Collagen
Which casing is inedible and peelable? (1) Fibrous (2) Collagen (3) Natural
(1) Fibrous - made from wood fiber
Which ingredient below functions as both a binder and a source of protein?
(1) Ice
(2) Nonfat dry milk
(3) Sugar
(4) Black pepper
(2) Nonfat dry milk
Ice water is added during mixing to:
(1) Keep the mixture cold and help protein extraction
(2) Prevent microbial growth before packaging
(3) Replace fat in low-fat sausage formulations
(4) Improve browning during cooking
(1) Keep the mixture cold and help protein extraction
What is the main function of salt in fresh sausage?
(1) Preserves product for long-term storage
(2) Extracts myofibrillar proteins for binding
(3) Adds sweetness to balance flavor
(4) Enhances color development
(2) Extracts myofibrillar proteins for binding
When grinding meat for sausage, what is one key factor to maintain good particle definition?
(1) Add salt before the first grind
(2) Grind multiple times regardless of texture
(3) Chill the meat and grinder parts before use
(4) Keep the meat warm and pliable
(3) Chill the meat and grinder parts before use
What are two signs that the sausage mixture has been mixed properly?
(1) Uniform color
(2) Excess liquid pooling at the bottom of the mixer
(3) Loose, crumbly texture
(4) Sticky/tacky texture
(1) Uniform color and (4) Sticky/tacky texture
The grinding step is where most of the protein extraction happens?
False