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FALL 25
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operations management
the set of managerial activities used by an organization to transform resource inputs into products, services, or both
is necessary for competitiveness and overall organization performance
creates value and utility through the production of products and services
importance of excellence in operations
manufacturing organization
a form of business that combines and transforms resource inputs into tangible outcomes that are then sold to others
service organization
an organization that transform resources into an intangible output and creates time and place utility for its customers
Operations management has a direct impact on competitiveness, quality, productivity, and effectiveness.
role of operations in organizational strategy:
Operations management and organizational strategy have reciprocal effects on each other.
role of operations in organizational strategy:
Strategic goals cannot be met if there are deficiencies and insufficiencies in operations resources.
role of operations in organizational strategy:
determining product service mix
involves deciding how many and what kinds of products to offer in the marketplace
capacity decisions
involve choosing amount of products, services, or both that can be produced by an organization.
Can be high-risk decisions due to uncertainty about future product demand and incurred costs of additional, possibly excess, capacity.
facilities
are the physical locations where products or services are created, stored, and distributed
location
the physical positioning or geographic site of facilities
layout
the physical configuration of facilities, the arrangement of equipment within facilities, or both
product layout
facilities arranged around the product; used when large quantities of a large quantities of a single product are needed
ex. products go in exact same order in the station
process layout
facilities arranged around the process; used in facilities that create or process a variety of products
ex. custom item; variety of products
fixed posiiton layout
facilities arranged around a single work area; used for the manufacture of large and complex products
product is stationary
cellular layout
a configuration of facilities used when families of products can follow similar paths.
technology
the set of processes and systems used by organizations to convert resources into products or services
automation
the process of designing work so that it can be completely or almost completely performed by machines
robot
any artificial device that can perform functions ordinarily thought to be appropriate for human beings.
services
are rapidly moving toward automated systems and procedures
ex. automated teller machines and room reservations
supply chain management
the process of managing operations control, resource and inventory acquisition and purchasing, and thus improving overall efficiency and effectiveness
Coordinating operations management with other functions helps insure the system focuses on critical elements crucial to goal attainment.
Coordinating operations management with other functions helps insure the system focuses on critical elements crucial to goal attainment.
purchasing management (procurement)
Controlling the buying of the materials and resources is at the heart of effective supply chain management
inventory control (materials control)
managing the organization’s raw materials, work in process, finished goods, and products in transit
just in time (JIT) method
An inventory system than has necessary materials arriving as soon as they are needed (just in time) so that the production process is not interrupted.
quality
The totality of features and characteristics of a product or service that bear on its ability to satisfy stated or implied needs
both a relative and absolute concept
relevant to both products and services
Malcolm baldrige award
Named after a former secretary of commerce, this award is given by the Commerce Department to firms that achieve major quality improvements.
competition
Quality has become one of the most important competitive points in business today.
productivity
Quality enhancement programs decrease defects, reduce rework, and eliminate the need for inspectors as employees assume responsibility for quality
costs
Improved quality reduces costs from customer returns, warranty, and lawsuits for faulty products, and lost sales to future customers.
performance
a products primary operating characteristics; automobile acceleration and television’s picture daily
features
supplements to a products basic functioning characteristics, such as power windows on a car
reliability
a probability of not malfunctioning during a specified period
conformance
the degree to which a products design and operating characteristics meet established standards
durability
a measure of product life
serviceability
the speed and ease of repair
benchmarking
The process of learning how and what other firms do in an exceptionally high-quality manner.
ex. chicken finger place: Gurthries? Foosacklys?
outsourcing
Subcontracting operations/services to those who can do them cheaper and/or better
changing strategy of a part you are weak at
acceptance sampling
testing a part of the finished product thereby destroying the finished product
in process sampling
very diff from accept sampling; sampling all along the way. If go to winery, huge barrels, has plastic plug, testing the wine color, taste, smell. if they dont like what they see, they are going to add something
productivity
An economic measure of efficiency that summarizes the value of outputs relative to the value of the resources used to produce them.
levels of productivity
The unit of analysis used to calculate or define productivity
aggregate productivity
the total level of productivity for a country.
industry productivity
the total productivity of all the firms in an industry.
ex. oil and gas
company productivity
the level of productivity of a single company.
unit productivity
the productivity level of a unit or department
ex. strategic unit, department, division
individual productivity
the productivity attained by a single person individual productivity example: a test or exam
start from scratch- it is usually easier than trying to
do what the organization does now faster
guide for increasing speed of operations:
(1)
minimize the number of approvals need to do something: the fewer people who have to approve something, the faster approval will get done
guide for increasing speed of operations:
(2)
use work teams as a basis for organization
guide for increasing speed of operations:
(3)
develop and adhere to a schedule- a properly designed schedule ca n greatly increase speed
guide for increasing speed of operations:
(4)
do not ignore distribution- making something faster is
only part of the battle
guide for increasing speed of operations:
(5)
integrate speed into the organization's culture- if everyone understands the importance of speed, things will naturally get done more quickly
guide for increasing speed of operations:
(6)
Improving Operations
Spending more resources on research and development helps
identify new products, new uses for existing products, and new
methods for making products.
Reworking transformation processes and facilities can boost
productivity.
Increasing Employee Involvement
Increased employee participation can increase both quality and
productivity.
Cross-training of employees allows firms to function with fewer
workers.
Rewards are essential to success in improving productivity.