Cram of doom (101)

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Last updated 2:12 PM on 8/26/26
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31 Terms

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Mechanical Engineering

Engineering of motion /forces /energy /materials to design and improve machines

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Industrial Engineering

Improving integrated systems of people/ materials /info /equipment/ energy

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ME Major Areas
Thermal/fluids; design/solids; manufacturing; biomechanics; robotics; aerospace; energy
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IE Major Areas
OR; supply chain; human factors; quality; systems; facilities; financial engineering
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Manufacturing Definition
Converting raw materials into products
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Production vs Manufacturing
Production = manufacturing + assembly
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Five Manufacturing Categories
Casting/molding; machining; forming; joining; additive
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Casting
Liquid material poured into mold to solidify
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Machining
Removing material with cutting tools
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Forming
Shaping without removing material
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Joining
Combining parts (welding/brazing/riveting)
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Additive Manufacturing
Building objects layer‑by‑layer
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Actuator
Device converting energy into mechanical motion
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Four‑Bar Linkage
4 links + pin joints creating controlled motion
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Cam and Follower
Rotating cam creates programmed linear motion
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Crank‑Slider
Converts rotary ↔ linear motion
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Gears
No‑slip torque and speed transfer
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Belt Drive
Quiet and cheap but can slip
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Chain Drive
No slip and high torque but noisy
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Systems Thinking (IE)

Optimizing the whole system, not isolated parts

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Lean Definition
Eliminating waste to increase value and reduce cost
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8 Wastes (TIMWOODS)

Transportation, Inventory, Motion, Waiting, Overproduction, Overprocessing, Defects, Skills

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Value‑Added Work
Customer would pay; transforms product
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Waste
Customer wouldn’t pay; doesn’t transform product
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Five Lean Principles
Value; value stream; flow; pull; perfection
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5S
Sort; Set in order; Shine; Standardize; Sustain
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6th S
Safety
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Root Cause Analysis
Finding underlying cause instead of symptoms
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5 Whys
Asking “why” repeatedly to reach root cause
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Fishbone Diagram

Cause categories: Manpower, Machine, Method, Material, Measurement, Mother Nature

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IE Duties
Time studies; layouts; process improvement; QC; data analysis; training; communication