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Control Decisions
-Day-to-day decisions you make that define how you make things.
-Have the materials that you need, move them through the production process, and ensure that your transformation processes deliver exceptional quality
-Forecasting, inventory, scheduling, quality control
Design decisions
-Determine where and how you deploy your assets (plant and equipment) to create over the long haul
-These are resource-intensive, hard to change in the short term, and have a long-term impact on your firm's competitiveness
-Carefully make these decisions
-Product and process design, facility layout, facility location
Product operations
create tangible, storable goods (inventory), and consumption typically follows production.
Service operations
create intangible outputs, often involve direct customer interaction, and are consumed simultaneously with production.
Model of operations
A conceptual model where various inputs (materials, labor, capital, information) are transformed through a process (operations) into desired outputs (goods or services).
Internet of Things
A network of physical objects ("things") embedded with sensors, software, and other technologies for the purpose of connecting and exchanging data with other devices and systems over the internet.
Open systems models
A view of an organization or operation that emphasizes its continuous interaction with its external environment (suppliers, customers, competitors, government, etc.). It is constantly receiving feedback and adapting.
SCOR Model
(Supply Chain Operations Reference Model)
-a tool that benchmarks best practices across a company's core added value activities, which includes sources, operations, logistics, and product return
The 4 utilities
1. Form
2. possession
3. time
4. place
Supply chain tiers
A method of classifying a company's suppliers based on their proximity to the final manufacturing or assembly process.
A Tier 1 Supplier provides directly to the manufacturer (e.g., an engine builder for a car company).
Tier 2 Supplier provides materials or components to the Tier 1 Supplier (e.g., a producer of pistons to the engine builder).
Customer service
meet/exceed industry standards (inward looking)
Customer satisfaction
meet/exceed customer expectations (outward looking)
Customer success
Helps meet customer needs (forward-looking)
5 dimensions of value
Cost (or Price)
Quality
Delivery (or Time)
Agility (or Flexibility)
Innovation.
8 Factors of Quality
Perfomance
Features
Reliablity
Conformance
Durability
Serviceablility
Aesthetics
Perceived quality
Performance
product's primary operating characteristics
Features
characteristics that distinguish a product from a rival's product
Reliability
ability to count on the product not to fail
Conformance
how well a product conforms to design specifications
Durability
Life expectancy- also means the time between failures
Serviceability
the speed and ease of repair when problems occur
Aesthetics
perceptions of fit and finish, also artistic value
Perceived quality
product or brand's quality reputation
Offshoring
moving production from a domestic location to another country, either your own or a supplier's
Outsourcing
moving from make to buy, asking a supply chain partner to perform a specific task that the company itself used to do
order winner
characteristic that makes your product attractive, it differentiates your product in a way that leads a customer to want to buy it
order qualifier
a product characteristic that is required for a customer to consider your product
order disqualifier
A product characteristic that disqualifies your product from purchase consideration
pareto analyses
A technique stating that roughly 80% of effects come from 20% of the causes. Used to prioritize efforts in quality management, inventory, and sales.
-EX: Identifying the 20% of customers who generate 80% of sales to focus resources on retaining them.
The balanced scorecard
developed to help companies avoid the counterproductive decisions that emerged from too much emphasis on short-term and financially oriented measures
A well-designed scorecard should consist of
20-25 distinctive measures
Fundamental questions of the balanced scorecard
What are our goals?
What skills do we need?
What metrics do we need?
Key benefits of the balanced scorecard
-communicates the top manager's vision
-promotes future capability development
-imposes discipline
-links behavior to strategy
Critical Success Factors (CSFs)
are the few key areas where a company must perform well to achieve its mission.
Key Success Indicators (KSIs)
are the metrics used to measure the achievement of the CSFs
Benchmarking
formal process of comparing the practices of one organization to those of another
Types- competitive, non-competitive, internal
Benchmarking process
- define your goal
- document BIC Practice
- develop an Implementation Strategy
Benchmarking pitfalls to avoid
-don't live in the past
-ignorance isn't bliss
-2nd place shouldn't be the goal
total costing
The total cost of a product once it has arrived at the buyer's or final destination, including: the original purchase price, transportation fees, customs duties, insurance, and other charges.
Bottlenecks
constraints that affect your operations
physical bottlenecks
The number of loading doors in a distribution center constrains how many trucks can be unloaded in a day
policy bottlenecks
Company policies may limit how quickly customer complaints can be resolved.
partner bottlenecks
The amount of raw material available at suppliers may hinder your ability to increase production.
Process mapping
each symbol denotes that something has changed
Basic steps of process mapping
1. define the process
2. identify the trigger
3. identify key activities
4. show flows
5. define the ending point
You need process maps for decision-making
-to give everyone a better understanding of the process
-to ask questions
-to share ideas that help solve problems
-to get a better solution
double arrow
arrival into process
single arrow
process direction flow
oval
Input to start/output at the end
triangle
indicates waiting
rectangle
activity performed in process
diamond
yes and no questions
asked/decision required
Project Types (The Product Process Matrix)
A framework that links the volume and variety of products a firm produces to the type of process it uses.
Key types include:
Job Shop (high variety, low volume)
Batch (moderate variety/volume)
Assembly Line (low variety, high volume)
Continuous Flow (very low variety, very high volume).
The Barefoot wine example
The importance of building a brand and distribution strategy that focuses on simplicity and velocity through the supply chain. Barefoot's success came from focusing on a low-cost, high-volume model with limited product complexity and wide distribution.
Types of warehouses
warehouse- a generic term for a facility where product is stored
distribution center (DC)- combine inventory from multiple locations to mix and match to fulfill customers orders
cross-dock- receive incoming products and unload and reload on a waiting trailer , mixed with other products for shipment
breakbulk- warehouse receives large-volume truckload (TL) shipments that are destined for several customers.
What do supply chains do?
balance accessibility and affordability
throughput accounting
rate at which the entire organization generates money through sales for a product or service
Accessibility
The ability to easily obtain a service or reach a facility, often relating to geographical location or ease of use (e.g., website accessibility).
Theory of constraints--5 steps
identify
exploit
subordinate
elevate
repeat
logistics defined
the part of supply chain management that plans, implements, and controls the efficient, effective forward and reverse flow and storage of goods, services, and related information between the point of origin and the point of consumption to meet customer requirements.
Types of warehouses
Distribution center
Crossdock
Breakbulk
Customs warehouse
transportation types
milk supply chains