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Operations Management
The management of processes used to design, supply, produce, and deliver valuable goods and services to customers
Key Customer
Critical to firm’s success and receives the firm’s focus
Value Proposition
Tangible and intangible “benefits” that customers expect from a firm
Capabilities
what a firm does well; defines types of problems a firm can proficiently address using processes
Process
A system of activities that transforms inputs into valuable outputs
Operations Management Process Types
Operational Planning Process
Design Process
Production Process
Evaluation Process
Operational Planning Process
Determines how the firm should compete. AKA Business model
Design Process
Develops new goods and services
Production Process
Plans and executes the supply, manufacture, and delivery of goods and services to customers.
Evaluation Process
Measures and reports how well they are meeting their goals or using their resources
Correct order of operational planning from long term to short term decisions
Strategic, Tactical, Operational
Strategic Planning
Long-term decisions defining why and when objectives and capabilities are created.
Product portfolio decisions, revenue
targets, cost targets, C&B targets, investments, divestments
Tactical Planning
Intermediate-term decisions defining how and where capacity is used to meet demand.
Operational Planning
What short-term priorities and schedules for resource allocation is used to meet demand. Answers What or Who
Activities directed to meet tactical
plan; inventory, suppliers to use, material requirements, transportation need
Supply Chain
A global network of organizations and activities involved in designing, transforming, consuming, and disposing of goods and services.
Supply Chain Management
The design and execution of relationships and flows that connect the parties and processes across the supply chain.
8 Key Supply Chain Management Processes
Inventory Management
Information Technology
Revenue Management
Global Procurement
Order Management
Logistics
Warehouseing & distribution
Towards Lean SCM
Globalization Has
Increased Supply Chain Management
Fast Innovators
Get to market quickly
React quickly to competitor's actions
More continuous stream of product introductions
High-Quality Innovators
Fewer issues launching products, and fewer failures
Effectively satisfy customers for higher brand loyalty
Efficient Innovators
Fund more new design and development projects
Sell at lower prices, or have lower break-even
quantities
Product Life Cycle
A pattern of sales, growth and decline over the period in which a product is offered
Product Life Cycle Order
Launch
Growth
“Shake Out”
Maturity
Decline
Growth
Increasing demand, flexible SC, more data from customers, increasing standardization
Shake Out
increased competition begins to drive down profits; actions taken to stabilize and drive market share.
Maturity
demand and product stabilization, increasing importance of cost, process innovation to increase efficiency
Architectural Innovation
Reconfigure a system’s architecture with new components or technology but leaves the core design the same.
Radical Innovation
Explores the newest technology with high market uncertainty. May require creating a new business model.
Incremental Innovation
Faster, better, cheaper technology or methods to
improve competitiveness in a market.
Disruptive Innovation
A process that transforms expensive or complicated products and services into simpler, more affordable options, making them accessible to others, eventually displace established market leaders.
Design Thinking Process Order
Empathize
Define
Ideate
Prototype
Test
Voice of Customer Methodologies
Survey
Focus Groups
Feedback request
Interviews
Social Media
Polls
1 on 1 “what if” conversations
Net Promoter Score
A way to measure customer satisfaction and segregate your customers into 3 different groups.
Promoters – favorable 9-10
Neutrals – neither favorable or
unfavorable 7-8
Detractors – unfavorable 0-6
Project Management
The Stage-Gate process resources allocated on stage-by-stage completion. Upon completion of a stage and team approval, the stage gate closes, and a new
stage begins.
Concurrent Engineering
Simultaneous design and development of all the process and information needed to produce, sell, distribute, and service a product.
Design For The Customer
Use of multiple customer focused tools to ensure we capture their wants and needs
Design For Supply Chain and Operations
Use of multiple supply chain or product techniques to ensure manufacturing can make it and supply chain can ship it.
Benefits of ESI
Increased sources of, and access to, ideas and opportunities, leading
to higher quality
Leveraging the expertise of others increases the number of successful
launches, and reduces lead time
Financial and legal risks are shared
Risks Of ESI
Less control over intellectual property
Partner dependency may lead to less control over goals and timing
Quality Function Deployment
Convert customer’s needs and wants into engineering specifications
Failure Modes and Effects Analysis (FMEA)
Identification and correction of potential problems
Value Engineering/Value Analysis
Improvement of benefits and costs through examination of functionality
Quality Function Development
a structured approach for integrating the ‘voice of the customer’ into both the
product and service development process. The purpose is to (attempt to) identify customer requirements are factored into every aspect of the product specifications.
QFD Matrix
Often referred to as the House of Quality, and integrates customer requirements, importance to the customer, and technical requirements.
Assembly
minimizing number of components and easing assembly processes
Product Servicability
Easing disassembly and component reuse
Six Sigma
Improving process consistency
Robust Design
Improving the design’s tolerance for variability
Logistics
Minimizing packaging, handling and shipping costs
Standardization
Reuse parts for existing designs
Modularity
Using combinations of standardized components
Design For Servicability
An engineering approach that ensures products can be easily inspected, maintained, repaired, and upgraded by using accessible layouts, modular components, and standardized interfaces, ultimately reducing downtime and total cost of ownership.
D4M-Sustainability
Minimize negative environmental impacts, across product life cycle