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Operations
specific part of the organization that produces goods or services using a set of activities (system)
Operations Management
management of systems that create goods or provide services
Three Main functions in business organizations
1. operations
2.finance
3. marketing
operations
creation of goods/services
finance
providing funds for operations/marketing
marketing
promoting and/or selling goods and series
operations can be described as a process of transformations of
inputs into outputs
the conversion ____ during this transformation
adds value
_____ and ____ are important aspects of conversion for assuring ____ and _____
feedback and control, effectiveness and efficiency
Operations is part of the
supply chain
different types of inputs
humans/labor(operators, supervisors, clerks)
raw materials
sub assemblies
capital
technology (robots, machines)
information (time standards, process charts)
time
transformations/conversion
processes
equipment
facilities/buildings
outputs
goods of different types or services of different types
interfaces
interaction of operations function with other functions in organizations
operations and marketing interaction is seen in
product and process design
forecasting
scheduling - realistic schedules
quality - level decisions - how much? how?
quantity decisions - EOQ
evaluations - assessing strengths and weaknesses
operations and finance interactions is seen in
budgeting - allocation of money
economic analysis of investment proposals
Three major characteristics of classification
type of set-up, manufacturing vs services
variety
volume
type of set-up, manufacturing vs services
operational management of production systems that manufacture products may be different than that of the systems that provide service because of some of the inherent difference between manufacturing and services
1. nature and consumption of output
manufacturing: tangible and measurable
service : intangible, difficult to measure
2. uniformity of outputs
manufacturing :same little variance
service : may vary greatly
3. uniformity of input
manufacturing: same all the time
service : may vary
4. labor content
manufacturing : lot of machinery, some labor
service : labor intensive
5. measuring productivity
manufacturing : easier
service: difficult
6. quality assurance
manufacturing : difficult
service : more challenging
7. amount of inventory
manufacturing : more
service : less
variety
degree of standardization - output many range from highly standardized with high degree of uniformity ( like gasoline, tvs, tires) to custom output (like dental work, eyeglasses)
the more variety
the greater the variation in production/ service requirements
volume
classifications is also dictated by volume of production and may range from a project type operation (VERY LOW VOLUME), to job shop (BATCH PROCESSING), to repetitive production (ASSEMBLY LINE) to continuous processing which involves producing high volumes of highly uniform products with high degree of automation
scope of POM
in POM managers must make decisions related to: system design and system operation
system design
before producing can begin - decisions involve determining system parameter, such as location, capacity layout, product or service design, equipment selection and acquisition
system operation
production itself - decision for example are concerned with :
1. management of personnel - motivation, training, performance
2. inventory management - have enough today
3. scheduling - who will work what
4. project management - project on time? adjustments?
5. quality control and quality assurance
quality control
detecting defects
quality assurance
making sure defects are fixed
roles of operation manager:
-plan
-organize
-direct
-control
-make decision
-follow-thru
-improve
real responsibilities of POM manager
1. quality
2. cost-effective
3. timely
operations managers' decisions
1. use of models
2. use of quantitative approaches
3. use of trade-offs
4. use of systems approach
5. need for establishing priorities
6. ethics
a model
abstraction of reality
a model has types;
physical
schematic
mathematical
models can be _____ and ___ to use
inexpensive . easy
Models permit ___ but can have ____
experimentation . limitations
Quantitative methods or approaches
available to POM managers that allow them to obtain solutions to business problems mathematically
common techniques of quantitative approaches
1. linear programming
2. queuing theory
3. inventory models
4. project management tools
5. forecasting techniques
6. simulation
7. decision theory tools
analysis of trade-offs
implies inability to achieve all goals and thus compromising in various areas for overall best
system approach
embracing the philosophy that "whole is greater than the sum of the component individual parts".
establishing priorities
solving more important problems first since many resources are scarce. Pareto phenomenon or principle (80-20) can help
80-20 rule
relatively few (20%) items, variables, factors generally account for the lions share (80%) of the problems
1. all thins are not equally important
2. must identify key factors, problems, etc.
3. focus resources and efforts on these
ethics
operations managers have an obligation to make ethical decisions. they must pay attention to the impact of their decisions on their workers, their customers, other people and the environment . they must obey the laws
how do you assess managerial decisions in the context of ethics?
1. utilitarian principle
2. professional ethics
3. golden rule
4. Kant's categorical imperative principle
5. Tv test
utilitarian principle
act in away that results in the greatest good for the greatest number.
professional ethics
only take actions that would be viewed as proper by a disinterested panel of professional peers
golden rule
act in a way you would expect other to act towards you
Kant's Categorical Imperative principle
act in such a way that the action taken under the circumstance could be a universal law or rule of behavior
TV test
act in such a way that you would feel comfortable explaining your actions on national TV news show
Historical evolution
-industrial revolution 1770
-division of labor and mass production 1776
-interchangeable parts:
-scientific management
-decision models, inventory models and management science
-computers and automation
-QC and SQC, JIT
-INTERNET SUPPLY CHAIN MANAGEMENT OUTSOURCING PRACTICES
division of labor and mass production 1776
breaking up production process into small tasks so that each worker performs a small portion of the overall job, better and more efficiently
-efficiency and cost
interchangeable parts:
standardized parts - product parts need not be custom fitted, making replacements easy and cutting cost
-cost effectiveness
scientific management
f.w. taylor
decision models, inventory models and management science
efficiency
Computers and automation
quality and cost
QC and SQC, JIT
influence of Japanese manufacturers
which is not a milestone
cell phones
Recent Trends
operations managers must pay attention to many new trends such as the global nature of the marketplace today
business environment is _____ not just local
global
this will require them to _____ the _______ and the management of_____ for effective supply chain management.
utilize , internet and e-commerce, technology
it will demand cutting costs and constantly improving productivity and ______ without compromising _____.
agility, ethics
Using TQM
achieve flexibility through use of automation and technology, employ Worker involvement, have effective supply chain management and run a lean production system
Operations is part of
company strategy
agility
ability to respond quickly to demands and opportunities
operations managers must strive for
agile manufacturing systems
supply chain
sequence of activities and organizations involved in production and delivery of goods and services
all of this has created and ___ for effective management of the supply chain
urgent need