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Lubricant
The primary purpose of a ________ is to reduce friction between moving parts. Lubricants allow surfaces to separate, preventing metal-to-metal contact.
Requirements for Turbine Engine Lubricants
Must have high viscosity for load-carrying ability, low viscosity for flowability, and low volatility to prevent evaporation.
Synthetic Oil Advantages
Lower tendency to deposit lacquer and coke since it does not evaporate solvents at high temperatures.
Type I- MIL-PRF-7808
military specification turbine oil.
Type II- MIL-PRF-23699F
synthetic oil with a viscosity of 5 to 5.5 centistokes at 210°F.
Wet-sump
Oil is stored in the engine.
Dry-sump
Oil is stored in an external tank.
Pressure relief system
Maintains constant pressure.
Full flow system
Pressure varies with engine speed.
Total loss system
Used for short-duration engines (drones, missiles).
Oil Tank
Stores oil, contains pressure outlet ports, scavenge and pressure inlets, and temperature gauge connections.
Oil Pump
Supplies oil under pressure, circulates it through coolers, and returns it to the tank.
Gear Pump
Common oil pump with one element for pressure and one for scavenging.
Gerotor Pump
Similar to a gear pump but allows variation in element size to control capacity.
Oil Filters
Remove contaminants from oil to prevent damage to high-speed bearings.
Oil Pressure Regulating Valve
Maintains a constant pressure within the system.
Oil Pressure Relief Valve
Prevents excessive pressure by bypassing oil when the limit is exceeded.
Oil Jets
Deliver atomized oil spray to bearings and rotor shaft couplings.
Lubrication System Instrumentation
Includes oil pressure gauge, oil quantity indicator, low oil pressure warning, oil temperature sensor, and FADEC monitoring.
Breather System
Removes excess air from bearing cavities and vents it back to the atmosphere.
Lubrication System Check Valve
Prevents oil from seeping into the engine after shutdown.
Thermostatic Bypass Valve
Maintains proper oil temperature by directing oil flow through or around the cooler.
Air Oil Cooler
Reduces oil temperature using airflow.
Fuel Oil Cooler
Uses fuel as a heat exchanger to cool oil and preheat fuel.
Deoiler
Removes oil from breather air using centrifugal force.
Magnetic Chip Detectors
Detect ferrous particles in oil to identify potential wear or damage.
Energy Transformation
A gas turbine engine converts chemical energy into heat energy, which increases gas pressure and transforms into kinetic energy. Expanding gases rotate turbine wheels, driving a compressor and accessories.
Energy Transformation Cycle
The gas turbine engine follows the Brayton cycle (constant pressure cycle). Intake, compression, combustion, and exhaust occur simultaneously and continuously.
Airflow Process
Air enters through an inlet, gets compressed, mixes with fuel and ignites in the combustor, and exits through turbines and the exhaust nozzle.
Pressure and Volume Changes
(A) Air enters the compressor.
(B) Compressed air exits the compressor with increased pressure and reduced volume.
(C) Combustion increases air volume while maintaining constant pressure.
(D) Expanding gases exit the turbine, losing pressure while increasing velocity.
Thrust
Based on Newton's Third Law—acceleration of air mass creates an equal and opposite reaction, producing _________.
Bernoulli's Principle
As air velocity increases, air pressure decreases, and vice versa. Diverging ducts increase pressure; converging ducts increase velocity.
Factors Affecting Thrust
Increasing mass flow or exhaust velocity increases thrust.
Thermal Efficiency
Ratio of actual engine power to thermal energy in fuel. Higher efficiency with increased turbine inlet temperature (TIT), compression ratio, and component efficiency.
Turbine Inlet Temperature (TIT)
Higher TIT improves efficiency but is limited by material heat resistance.
2,500-3,000°F
Typical range of turbine inlet temp
Higher
______________ compression increases thrust by forcing more air into the engine, allowing better heat energy transfer.
Temperature
Higher outside air temperature (OAT) reduces air density and engine thrust. Standard reference: 59°F (15°C).
Altitude
Higher altitude decreases air pressure and density, reducing thrust.
Airspeed
Increased airspeed reduces mass acceleration but increases ram effect, leading to ram recovery.
Engine RPM and Thrust
Turbojets have a linear thrust-to-RPM relationship, while modern turbofans use engine pressure ratio (EPR) for accurate thrust measurement.
Fan Efficiency
Higher fan efficiency improves turbofan engine performance and fuel economy compared to turbojets.