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potential hazards in cold smoked fish
1. listeria monocytogenes
2. clostridium botulinum type E
3. biogenic amines
4. parasites
flow diagram of cold smoked fish
1. receiving raw materials (refrigerated/fresh caught or frozen)
2. storage of raw matierial
3. seperate fish, fillets etc into batches of uniform size
4. brining of fish
5. removing fish from brine: drain and/or rinse with fresh water: place fish on hooks or racks
6. cold smoking
7. cooling (2 step process)
8. packaging
9. storage and distribution
describe the cold smoking process
fish arranged to allow for uniform smoke absorption, heat exposure and DH
smoke generated, liquid or combination
temperatures
a. not exceed 32 deg C for >20 hours
b. not exceed 10 deg C for >24 hours
c. not exceed 49 deg C for >6 hours for cold-smoked sablefish
describe the 2 step process of cooling
cool to 10 deg C within 3 hours and to 3.0-3.3 deg C within 12 hours
what packaging can be used for cold smoked fish
air packed
- must contain 2.5% WPS
vacuum or MA packed
1. must contain 3.5% NaCl or
2. combination of 3.0% WPS and at least 100ppm but no more than 200ppm sodium nitrite
during storage and distribution of cold smoked fish the temp must be kept at
3-3.3 deg C at all times
describe clostridium botulinum
gram +, anaerobic, spore-forming bacteria that produce botulinum neurotoxin
toxins: A,B,C,D,E,F and G depending on their antigenic properties
botulism can be caused by 4 different scenarios
1. foodborne botulism - ingestion of toxin preformed in foods
2. infant botulism - spores are ingested, germinate and lead to toxin formation in the intestine
3. wound botulism
4. adult botulism - caused by intestinal germination + growth
source of psychotrophic C botulinum
occurs naturally in the aquatic environment, so its presence in low numbers on fresh fish must be anticipated
spores may also be isolated infrequently from cold-smoked fish, although numbers if present are low
clostridium botulinum type E can be isolated from (3)
water
aquatic sediments
aquatic organisms
in general, number of c botulinum spores in fish are...
low: 1-2 spores (to a few hundred) per kg
some studies have found higher levels such as 2000-3000 spores/kg
why must the risk of toxin formation of c botulinum in cold smoked fish be taken seriously
because the processing of cold smoked fish does not involve a heating step that eliminates the spores (or any other vegetative cells)
fish in an excellent substrate for..
c botulinum type E
The toxins produced by all of the different C. botulinum types are......
The toxins produced by all of the different C. botulinum types are heat labile.
The heat resistance of C. botulinum type E toxin depends on.........
The heat resistance of C. botulinum type E toxin depends on the pH:
describe how pH affects c botulinum
• the toxin is destroyed by moderate heating at neutral pH and
• is more resistant at lower pH values (pH 4.0- 5.0).
heat treatments used for food preparation are sufficient to destroy the toxin
true or false
true
it would not be considered acceptable to rely on cooking to inactivate any C. botulinum toxin that may be present in food.
true or false
true
type E toxin is not resistant to NaCl
true / fasle
false
• Type E toxin is resistant to NaCl; it is stable for weeks in 26% NaCl
does frozen storage affect spores of c botulinum
no
how is freezing beneficial in the prevention of c botulinum
freezing is an efficient way to completely prevent:
• germination and
• growth of C. botulinum
the cold smoking process uses temperatures at which C. botulinum grows well,
how can this process prevent growth of c botulinum
cold smoking is a highly aerated process;
• no growth of the organism occurs during this processing step
pH of cold-smoked salmon varies between
6 and 6.3
in general pH of fish varies ....
between 6 and 7
Eh
redox potential
what causes a high redox potential in fish,
what effect can this have
high redox potential (Eh) in some fish -> caused by the presence of trimethylamine oxide
can render the bacterium more susceptible to NaCl than under conditions of low Eh.
what are considered critical parameters to control c botulinum growth and toxin production when stored under vacuum
salt and refrigeration
how to perform challenge test for c botulinum
by combining NaCL control with chill storage - can prevent toxin formation for certain periods of time
eg at 5 deg C for at least 2-3 weeks at 2-2.5% NaCL
WPS
water phase salt
toxin formation is controlled with a combination of
moderate level of NaCL 3.5% WPS and
storage at chill temperature <4.4 deg for at least 4 weeks
clostridium botulinum is a ..... organism and is ...............
• Clostridium botulinum is an anaerobic organism and is sensitive to oxygen.
Due to the intolerance to O2, most attention has been paid to .......
Due to the intolerance to O2, most attention has been paid to vacuum- and CO2 -packaged products.
ROP
reduced oxygen packaging
what allows for short time periods of elevated temperatures up to 10 deg
combination of 3.5% NaCL (as wps) and a chill storage of 4.4 deg c
will prevent toxin formation in
- ROP cold-smoked fish
- for several weeks beyond its sensory shelf life
when can pocked of anaerobic condition be created
• even when not packed under vacuum or modified atmosphere,
• where slices of fish overlap or
• where aerobic spoilage bacteria consume the oxygen present
the effect of nitrite is influenced by...
pH
NaCl and
temp
• Nitrite level of ....... is necessary for the control of C botulinum growth and toxin formation
• Nitrite level of 100 to 200 ppm is necessary for the control of C botulinum growth and toxin formation
lactate is ..........to psychrotrophic C. botulinum
lactate is inhibitory to psychrotrophic C. botulinum
the lag phase of spores was prolonged from .......... when 2% lactate was added
8 hours to 28 hours
the effect of lactate was more pronounced with thr concurrent addition of ......
NaCL
adding 2% NaCl to the 2% lactate increased the lag phase to 58 days
why may sorbate be used in cold-smoked fish
vegetative cell growth is inhibited by sorbate, particularly at low pH
sorbic acid most effective at pH <6.0-6.5
sorbic acid most effective at pH ....
sorbic acid most effective at pH <6.0-6.5
the aerobic microflora of some products may ....
serve to enhance the risk of toxin formation
the growth of some other microorganisms may inhibit growth and toxin production by c botulinum
can you give an examples
bacillus isolates were inhibiting toxin production
TO CONTROL C. BOTULINUM GROWTH AND TOXIN PRODUCTION IN ROP PRODUCTS THE FOLLOWING CONSIDERATIONS ARE INDICATED:
1. a minimum 3.5% WPS concentration in the thickest part of the fillet for
vacuum or modified or atmosphere packaged
OR (USA)
a combination of at least 3% WPS and a nitrite level of 100 to 200 ppm
2. Packages containing refrigerated, cold-smoked fish should be
labeled:
"Keep Refrigerated at 40 º F 4.4 °C or below".
3. Packages containing frozen, cold moked fish should be labeled:
"This product must remain frozen until thawed at refrigeration
temperatures and shall not be refrozen,
4. Products should not be packaged in ROP by the retailer