11 material requirements planning and enterprise resources planning:

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25 Terms

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MRP

A system that helps determine what, when, and how much to produce or purchase.

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Dependent Demand

Demand that arises from production plans of other items, such as components and subassemblies.

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Independent Demand

Demand that comes directly from consumer orders, e.g., finished goods.

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Inventory

Stock of any item or resource used in an organization.

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Raw Materials

The unprocessed items used to create products.

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Semi-finished Goods (WIP)

Items that are partially completed in the production process.

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Finished Goods

Products that are completed and ready for sale.

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Bill of Materials (BOM)

A hierarchical structure showing parent-child relationships and usage quantities.

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MPS

Master Production Schedule, which is a plan for end items based on demand forecasts and customer orders.

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Lot for Lot (l4l)

A lot sizing method where order quantities match exactly with demand.

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Fixed Order Quantity (FOQ)

A lot sizing method that orders in fixed multiples.

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Period Order Quantity (POQ)

A lot sizing method that orders for demand over a fixed number of periods.

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Projected Available Balance (PaB)

Calculated as on-hand inventory minus safety stock.

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Gross Requirements (GR)

The total demand for an item before considering available inventory.

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Planned Receipts (PR)

Quantity needed to satisfy gross requirements.

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Planned Order Releases (POR)

Planned receipts offset by lead time.

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A-Class Items

The top 20% of items that have the highest dollar volume.

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B-Class Items

The next 30% of items by dollar volume.

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C-Class Items

The remaining 50% of items with the lowest dollar volume.

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MRPII

An expanded version of MRP that includes capacity requirements planning and additional functions.

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ERP

An enterprise-wide system that integrates all business functions.

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Supply Chain Management (SCM)

A total system approach to managing material, service, and information flows across the supply chain.

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Continuous Review System (Q System)

A system that continuously monitors inventory levels to determine when to reorder.

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Bullwhip Effect

An increase in order variability as one moves up the supply chain.

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Reorder Point (R)

The inventory level at which an order should be placed to replenish stock.