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Tier 1 Suppliers
Suppliers that directly provide materials or components to the company.
Tier 2 Suppliers
Suppliers that provide materials or components to Tier 1 suppliers.
Supply Chain Auditing
The process of evaluating supplier practices for compliance with standards, including ethics and sustainability.
Integrated Supplier Scorecards
Tools used to evaluate and rank suppliers based on performance metrics such as quality and delivery.
Qualitative Forecasting Methods
Techniques based on judgment and opinions, including the Delphi method, market research, and panel consensus.
Naïve Forecasting
Using the most recent actual data as the forecast for the next period.
Moving Average (MA)
Forecasting by averaging a specific number of past periods.
Weighted Moving Average (WMA)
A moving average where weights are applied to prioritize recent data points.
Exponential Smoothing
Forecasting method using weighted averages where recent data has more weight.
Linear Trend Forecasting
Using regression to identify a straight-line trend in data.
Time-Adjusted Forecast (TAF)
Adjusted forecast incorporating seasonal indices and trends.
Forecast Error Measures include
MAD (Mean Absolute Deviation), MSE (Mean Squared Error), and MAPE (Mean Absolute Percentage Error).
Delphi Technique
A structured method of gathering expert opinions to reach a consensus forecast.
Simple Productivity
Measures output per input unit, such as units per labor hour.
Multifactor Productivity
Measures output relative to combined inputs, such as labor, materials, and capital.
Productivity Increase %
(New Productivity - Old Productivity) / Old Productivity × 100.
Control Chart
A tool for monitoring process stability; shows control limits, sample means, and data trends.
Cp
measures process capability
Cpk
adjusts for process centering.
Six Sigma methodology aiming for
3.4 defects per million opportunities (DPMO).
DMAIC is Six Sigma process for improving existing processes that stands for:
Define, Measure, Analyze, Improve, Control.
DMADV is Six Sigma process for designing new processes that stands for:
Define, Measure, Analyze, Design, Verify.
Kano Model
Customer satisfaction framework categorizing needs as basic, performance, and excitement.
Kano Model - Basic Needs
Features or services customers take for granted; their absence causes dissatisfaction. Example: a functioning seatbelt in a car.
Kano Model - Performance Needs
Features customers explicitly want and measure satisfaction against. Example: fuel efficiency in a car.
Kano Model - Excitement Needs
Features that delight customers and create competitive differentiation. Example: built-in wireless charging in a car.
Kano Model in Practice
Helps prioritize product development efforts by identifying which customer needs to address and their impact on satisfaction.
Break-Even Quantity (Qbep)
The point where total revenue equals total costs, ensuring no profit or loss.
Payback Time
The time it takes to recover an investment through net cash inflows.
Equipment Capacity Planning
Ensuring adequate resources (machines, labor) to meet demand without over or under-utilization.
3D Printing
A manufacturing technology creating objects layer-by-layer, known for customization and rapid prototyping.
RFID
Radio-frequency identification technology for tracking inventory and assets.
GIS (Geographic Information Systems)
used for location planning and logistics.
Cost-Volume-Profit Analysis
Determines the break-even point and the relationship between costs, sales volume, and profits.
Center of Gravity Method
Location planning technique minimizing transportation costs by balancing loads at coordinate points.
ABC Analysis
Inventory classification into three categories: A (high value), B (moderate value), C (low value).
EOQ
Economic Order Quantity; minimizes total inventory costs by balancing ordering and holding costs.
EPQ
Economic Production Quantity; considers production rate versus demand rate to optimize batch sizes.
ROP with Variability
Reorder Point considering demand variability and lead time, ensuring stock availability.
FOI
Fixed Order Interval model for replenishment at regular intervals.
5S Lean Principles
Sort, Straighten, Shine, Standardize, Sustain.
TPS
Toyota Production System, emphasizing efficiency and waste reduction.
In lean, how many forms of waste are there?
8
Empirical Rule
68% of data falls within 1 standard deviation, 95% within 2, and 99.7% within 3.
Value Stream Map
A tool for identifying inefficiencies in production processes, different from organizational charts.
Inventory Costs includes:
ordering, holding, stockout
typically the largest inventory costs are
holding costs
What is the Center of Gravity Method?
A quantitative technique used in location planning.
What is the purpose of the Center of Gravity Method?
To find the optimal geographic position for a facility that minimizes transportation costs.