LEAN PRODUCTION

What is the main emphasis of lean production?

Reducing waste and increasing efficiency within organizations.

Name three key goals of lean production.

Increase productivity, reduce costs, and improve product quality.

What are some sources of waste in production?

Defective products, overproduction, excessive inventories, unnecessary transportation, over-processing, waiting time, and excess movement by workers.

What does Just-in-Time (JIT) refer to?

A method where stock is delivered only when needed to reduce waste but may risk stock shortages.

What is Kaizen?

A strategy of continuous small improvements involving all employees to enhance quality and efficiency.

What are Quality Circles in lean production?

Small groups of employees who meet regularly to solve work-related problems to improve output quality.

What is the purpose of benchmarking in lean production?

To compare business performance to competitors in order to identify areas for improvement.

What does Total Quality Management (TQM) involve?

It involves all employees in quality assurance, improving processes and products, fostering customer satisfaction and brand loyalty.

What are some advantages of TQM?

Motivates employees, enhances customer-centered production, reduces inspection costs, improves long-term quality, and boosts brand reputation.

What challenges does TQM face?

Requires cultural shifts, high training costs, and not all employees may be suitable for empowerment.