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Concrete is made up from which components?
- Mainly Fine/Course aggegates
- cement, water, SCM, -chemical admixtures
What do concrete mixing times depend on?
The type of mixer, speed of rotation, size of the batch, type of materials in the batch
What are the fresh properties of Normal Concrete
Temp -> greater than 5 degrees
Workability -> 0-150mm
Density -> 2100-2500 kg/m3
Air content -> 0-8%
What is Rheology
Science that deals with the flow of matter
Define Workability in Concrete
Property of freshly mixed concrete which determines the ease and homogeneity with which it can be mixed, placed, consolidated, and finished.
What factors affect workability and why?
Water content: Most important factor because water particles fill spaces between particles and lubricate the mix
Aggregate Quality: The less fines will produce a harsh mix which lacks consistency.
High temperatures and time reduce workability because of water evaporation
What is bleeding and how do you prevent it?
Bleeding is the upward movement of water. Excessive water movement and water pocket formation leads to a lack of durability.
Solution: Increase cement fineness or add admixtures to increase hydration rate
What are the different kinds of Slumps?
True slump, zero slump,
collapsed slump, shear slump
Pros and cons of slump test
Simple apparatus, easy and quick
Restricted to normal concrete. No measure of cohesion
What is the difference between entrained air, and entrapped air?
Entrained Air: Tiny micro bubbles which are not interconnected. This is desirable and added to concrete using admixtures
Entrapped air: All shapes and sizes which are interconnected. Undesirable property caused by improper compaction
Properties of "setting time"?
- Gives an indication of change in fluidity
- Setting precedes strength maturity
-2 types: Initial and final set.
Fresh properties need to be evaluated well before the initial set. Concrete starts hardening after the final set
Two types of mixed concrete?
Central mixed concrete is completely mixed at the plant, then discharged into a truck mixer
Truck mixed concrete is completely mixed in the truck
Name multiple ways of placing concrete
Buckets, wheelbarrows, conveyor belts, crane and bucket, trailer pump, boom pump
What occurs from improper placing? How do you place properly?
Improper placing can effect the air content
Adjusting the pump pressure can mitigate the magnitude of air loss in the pump
What is consolidation?
Consolidation allows for proper compaction and make finishing easier. This is done by working the concrete after placement to eliminate voids
What can cause honeycombing?
Honeycombing occurs when concrete hardens with some entrapped air. This is avoided through consolidation
Name different ways of finishing
Screeding, floating, trowelling, jointing/edging, broom finish
Name the concrete placing timeline
Batching, Transportation, placing, consolidation, screeding, floating, trowelling, edging, curing. Initial set @150min,
Final set @ 270 min
What is Curing?
Curing ensures continued hydration of the cement, strength gain of concrete, and avoidance of early age shrinkage.
The goal is to prevent moisture loss from fresh concrete.
How do slump flow and slump tests differ? What are they used for?
Slump flow is used for SCC mixes, whereas Slump is for normal concrete mixes.
Both are used to test workability and consistency of a mix
Define the following terms, and name which order they are used in.
Floating, Trowelling, Screeding, edging, jointing
Order: Screed, float, trowel, edging/jointing
Screeding: leveling surface
Floating: smoothening surface
Troweling: compacting top layer
Edging: makes neat edges
Jointing: creates narrow grooves
What problems arise during hot weather concreting, and how do you compensate for it?
Hot weather = increased evaporation and hydration reaction rates. This decreases set times and workability.
This can be fixed by using set retarders, crushed ice, cool aggregates
Why is it recommended that concrete is placed no more than 120 min after being batched
Placing after 120 minutes can occur in slump loss, honeycombing, improper compaction, and has an overall lower working life.
What causes honeycombing
insifficient fine material, or poor grading and mixing.
How do you fix honeycombing?
First remove the honeycombed area until only suitable concrete is exposed. Then fill voids with non shrink grout
What are C3A and C4AF roles in cement hydration?
They both don't have a huge role in cement hydration. They are generally used as fluxing agents
What is a fluxing agent?
Reduces melting temperatures in materials
What is Gypsum used for?
Gypsum is added to portland cement mix to avoid the formation of hydrogarnet.
Gypsum also helps slow down the chemical reaction with water to strengthen the mix
Prevents Hash
What is the difference between CSH and CH
CSH has high strength and durability. It takes up about 50-70% of the volume
CH has low durability and is a bi product. Takes up about 20-30% of volume
What is fly ash? What are it's characteristics?
by product of thermal powerplants
Increases workability, lowers pore size distribution, increases late strength and sustainability
What is granulated blast furnace slag characteristics?
enhances workability, durability, strength
used to control alkali silica reactivity
Late strength, sustainability
What are silica fume characteristics?
Bi product of silicon metal
significantly increases cement strength and durability
reduces cement corrosion
Reduces workability, size, increases water demand
Difference between silica fume and fly ash
Silica fume is more expensive.
Fly ash is a bi product of thermal powerplants
Silica fume is a bi product of ferrosilicon electronics (silicon metal)
Benefits of using Superplasticizer?
Increases workability, flow, reduces amount of water needed
Benefits of Set accelerator?
increases rate of hydration
Accelerates development of early strength
Benefits of Set Retarders?
Offsets the effect of hot weather
Good for long hauling distances
Provides time for special finishes
Benefits of air entraining admixture
produces tiny air bubbles in concrete to provide space for water to expand upon freezing
can increase durability of concrete without entrainers
Freeze thaw resistance
Ingredients in portland cement?
Limestone, sand, shale, iron ore, gypsum
What is interlayer hydration space?
pores inbetween the layers of CSH.
Can contribute up to 28% of porosity of paste
Do interlayer hydration spaces effect cement strength?
nahhh nah nah
How are capillary voids created?
result of hydrated cement paste having a lower bulk specific gravity than cement particles
What is the relationship with strength and the water/cement ratio?
The lower the water/cement ratio, the higher compressive strength in concrete
What admixture do you use if there is a lot of rainfall on site and work must stop for the time being?
Set Accelerator to increase rate of hydration
What admixture to you use if the construction crew needs more time to finish concrete than expected?
Set Retarder to slow rate of hydration
What admixture would you use in below freezing environments?
Air entrainers to increase durability under freezing
What admixture do you use for concrete around tightly spaced reinforced steel?
Superplasticizer.
Preferably a mix with smaller aggregate sizes and higher volumes of sand
Which admixture do you use if the mix is going for a long haul
Set retard er
Which admixture would you use if high early strength is needed, but not a high ultimate strength
Set Accelerator
Why is it necessary to measure air content of concrete on site rather than at the plant?
Air content can significantly change during the handling and hauling process
What is the typical range for compressive strength of concrete
20 - 40 MPa
What are the main forms of curing?
ponding immersion
membrane curing
spray fogging
What is the effect of high temperature on curing of concrete
At high temperatures, the compressive strength increases very quickly, but it also plateaus earlier than it normally would
A few days after casting slabs of concrete, you notice non connected cracks on the surface. What are they? How could have they been prevented?
Plastic shrinkage. Caused by allowing water/deleterious agents to enter concrete
Could be avoided by reducing evaporation. Hide concrete from sun with plastic sheet overtop
What is the cause of drying shrinkage?
Evaporation of surface water
What can alleviate shrinkage?
Curing
reducing water/cement ratio
reduce volume of paste, increase volume of aggregates
Crack control joints
Why is the compressive stress-strain graph of concrete non-linear?
When the ITZ starts to crack, the non linearity begins
What is a rebound hammer used for?
Measuring hardness
What is electrical resistivity used for?
measures voltage difference, water content, porosity
What is ultrasonic pulse velocity used for?
Finding cracks and discontinuities
Would it be necessary to use an air entrainer in a tropical climate?
No, they are typcially used in cold environments to increase pore space
What is the term "slab on grade"?
Concrete placed on ground/earth surface
What are potential problems with using CaCl2 as an admixture?
It contains chloride which accelerates corrosion of rebar.
What is freeze thaw damage in concrete?
During freezing, the capillary pores expand. Then when the concrete thaws the pores stay and the concretes durability is reduced
After about a year in construction, you notice whitish powdery deposits on some of the blocks, what could this be?
Could be efflorence. This is caused by alkali sulphate leaching out of the concrete.
This occurs when calcium hydroxide comes in contact with air
What is a SCM?
Supplementary Cementitious Material
How are self consolidating concrete properties achieved?
High use of SCM
High use of plasticizers
lower sizes of course grades
increased volume of fine aggregetes
How are self consolidating concrete properties measured?
Passing ability
filling ability
segregation resistance
Why would high performance concrete be preferred over conventional concrete?
higher workability and strength.
It is specifically engineered to accustom the specific structure it is used for
How do fibers effect:
workability
strength
ductility and energy absorption
reduces workability
does not increase compressive or tensile strength
increases ductility and energy absorption