Studied by 4 peopleDescribe two ways materials can be stiffened.
You may use examples in your answer.
[2×2 marks]
Use notes and/or sketches to describe how your chosen process is used to make products.
My chosen manufaturing process is Offset Lithography
A printing process used in the mass production of very long print runs.
Prints in a combination of cyan black, magenta and yellow inks (CMYK) to produce a product
Make use of an aluminium plate exposed to a laser image.
Ink and water are applied to rollers from the plate roller. Water keeps the rollers wet to avoid inks sticking due to the different densities of the liquids and the inability of them to diffuse.
Image from plate cylinder is transferred to rubber offset cylinder (mirror image of final print) before transferred to final material.
Process is repeated for each of the four colour.
Registration mark used for quality control.
Uses roll stock form.
What type of finish has been used on this paper?
The paper has been printed on in order to be aesthetically pleasing
What type of finish has been used on this paper/board?
This paper/board has been laminated in order to make it stiffer and more resistant to liquid.
What type of finish has been used on this paper/board?
This paper/board has been embossed in order to make it more visually pleasing.
What process is printing applied during?
Printing happens using Offset Lithogaphy
What is embossing used for?
Packaging, usually the logo on a box, as it adds texture and depth to make it more eye catching
Embossing
A process that creates a raised pattern on a paper or board using a stamping process.
UV Varnishing
A process that produces a high gloss finish on card. A shiny liquid is appllied to card that is then cured using UV light.
What are the properties of layout paper?
Lightweight, thin, cost effective and has a smooth surfacee
What is layout paper typically used for?
Commonly used for graphic drawings and animations
What are the properties of Bleed-proof paper?
Contains more chalk so it doesn’t absorb ink and doesnt’t bleed. It is also smooth and hard
What is Bleed-proof paper typically used for?
Commonly used for creating special effects for designers or artists
What are the properties of tracing paper?
Has good transparency but is relatively expensive
What is tracing paper typically used for?
Commonly used for seeing an image underneath so you can trace it
What are the properties of grid paper?
Covered with a continuous square grid
What is grid paper typically used for?
Commonly used in maths
What are the properties of cartridge paper?
Heavier weight, good quality and it is opaque
What is cartridge paper typically used for?
Commonly used for writing and sketching
What are the properties of corrugated cardboard
Lightweight, insulating and has high tensile strength
What is corrugated cardboard typically used for?
Commonly used for protection in transportation of products as well as food packaging such as pizza boxes as it is insulating
What are the properties of duplex board?
More cost-effective than white board and is available in many finishes such as metallic and holographic
What is duplex board typically used for?
Commonly used for food packaging such as biscuit boxes
What are the properties of solid white board?
Good quality with a range of thicknesses and is excellent to print on
What is solid white board typically used for?
Commonly used in hardback books
What are the properties of foil-lined board?
Excellent barrier against moisture as it has an alluminium foil lining but it is expensive
What is foil-lined board typically used for?
Commonly use dfor pre-packed food and cosmetic cartons
What are the properties of inkjet board?
Printable and of a photo standard but is expensive
What are the properties of inkjet board?
Commonly used in posters, photography and art reproductions
What are the properties of foam-core board?
Paper face but a foam core so it is lightweight but has high tensile strength
What is foam-core board typically used for?
Commonly used in model making and mounting photographs
What measurement is a board’s thickness measured in?
Microns
How many mm is one micron?
1 micron = 1/1000 mm
What are the three types of stock form for paper and boards?
Roll
Ply
Sheet
What is paper’s thickness measured in?
grams per square meter (gsm-)
Note 
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