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46 Terms

1

milling machine

It is a machine tool used for the shaping of metal and other solid materials.

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2

slot cutting, routing, drilling

Which of the following is an operation of a milling machine?

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3

face milling

A general milling operation for large flat surfaces.

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4

Hammer the cutter on the arbor.

Which of the following is not safe practice?

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5

25mm

Calculate the run-up for 50 mm face milling cutter if the depth of the cut is 5 mm.

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6

one

For a solid cutter, the shank and body are made into _____ piece/s.

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7

automatic

Which of the following is not a distinct cutting method in milling operations?

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8

periphery

In peripheral meaning, the surface being machined is parallel to the _______ of the cutter.

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9

parallel

In face milling, the surface machined is _____ with the face of the cutter.

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10

It is replaceable

Which of the following is true for the teeth of an inserted tooth cutter?

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11

column

In column knee type milling, it supports and guides the knee in vertical movement.

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12

510 mm

A 500 mm long workpiece is finished a face milling cutter with a diameter of 80 mm. The run over is 5 mm and the cutting depth is 5 mm. Calculate the total milling length.

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13

minimum

In up-milling, the chip is at _______ thickness at the start of the cut.

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14

accuracy

To maintain _______, it is necessary to prevent damage to the cutter holding and driving devices.

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15

vertical

At what orientation must an arbor be stored?

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16

Loosen the nut on the draw-in bar a few turns.

Which of the following is the first step when removing an arbor from the machine?

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17

feed

The rate the work moves into the cutter.

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18

Feed per tooth per rev

Which is a unit of feed.

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19

Same as the cutter

In down milling, the work moves at what direction?

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20

knee

In column knee type milling, it supports the mechanism for obtaining cross traverse and longitudinal table movements.

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21

27.8 min

A shaft groove with a length of 260 mm and a depth of 10 mm is cut by an 18 mm slot cutter. What is the processing time if the cutting depth is to be 5 mm, the feed is 20 mm/min and the run-up is ½ diameter?

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22

feed and cutting speed

Time and quality of milling work is governed by:

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23

43.8

What is the feed speed in mm/min of an end milling cutter if its mills 350 mm in 8 minutes?

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24

circular

In column knee type milling, what movements are not controlled by the hand levers?

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25

cutting speed

Refers to the distance a point on the circumference moves in one minute.

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26

(1) lubricating qualities influence the quality of finish (2) cutting fluids prevent chip from sticking to the cutter teeth

Which of the following is true about lubricating and cutting fluids?

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27

there are three general milling operations

Which of the following is not true?

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28

two

Milling cutters have _____ general types

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29

rev per min and feet per min

Which is/are unit/s of cutting speed?

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30

Maintains the cutting speed

Which is not a purpose of a cutting fluid?

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31

87.7 min

A 80 mm thick plate is to be milled down to a thickness of 50 mm using a 75 mm face milling cutter. Calculate the processing time if the cutting depth is 5 mm, the feed/rev is 1 mm and the cutting speed is 10 m/min, and if the run over for 600 mm long plate is 10 mm.

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32

Loosen the nut on the draw-in bar a few turns.

Which of the following is the first step when removing an arbor from the machine?

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33

vertical

At what orientation must an arbor be stored?

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34

feed

The rate the work moves into the cutter.

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35

minimum

In up-milling, the chip is at _______ thickness at the start of the cut.

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36

13.9 min

A shaft groove with a length of 260 mm and a depth of 10 mm is cut by an 18 mm slot cutter. What is the processing time if the cutting depth is to be 5 mm, the feed is 40 mm/min and the run-up is ½ diameter?

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37

83.4

What is the feed speed in mm/min of an end milling cutter if its mills 350 mm in 4.2 minutes?

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38

conventional, up-milling, climb

Which are distinct cutting method in milling operations

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39

50 mm

Calculate the run-up for 100 mm face milling cutter if the depth of the cut is 5 mm.

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40

Act as a lubricant, flush away chips and carry away the heat generated during the machining operation

Which is/are purpose/s of a cutting fluid?

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41

58.4 min

A 80 mm thick plate is to be milled down to a thickness of 60 mm using a 75 mm face milling cutter. Calculate the processing time if the cutting depth is 5 mm, the feed/rev is 1 mm and the cutting speed is 10 m/min, and if the run over for 600 mm long plate is 10 mm.

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42

13.9 min

A shaft groove with a length of 260 mm and a depth of 10 mm is cut by an 18 mm slot cutter. What is the processing time if the cutting depth is to be 5 mm, the feed is 40 mm/min and the run-up is ½ diameter?

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43

48.3

What is the feed speed in mm/min of an end milling cutter if its mills 386.5 mm in 8 minutes?

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44

580 mm

A 500 mm long workpiece is finished a face milling cutter with a diameter of 80 mm. The run over is 40 mm and the cutting depth is 5 mm. Calculate the total milling length.

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45

10 mm

Calculate the run-up for 20 mm face milling cutter if the depth of the cut is 5 mm.

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46

29.2 min

A 80 mm thick plate is to be milled down to a thickness of 70 mm using a 75 mm face milling cutter. Calculate the processing time if the cutting depth is 5 mm, the feed/rev is 1 mm and the cutting speed is 10 m/min, and if the run over for 600 mm long plate is 10 mm.

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