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Find the swell of a soil that weighs 1661 kg/m3 in its natural state and 1186 kg/m3 after excavation.

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30 Terms

1

Find the swell of a soil that weighs 1661 kg/m3 in its natural state and 1186 kg/m3 after excavation.

40%

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2

Find the shrinkage of a soil that weighs 1661 kg/m3 in its natural state and 2077 kg/m3 after compaction.

20%

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3

A soil weighs 1163 kg/LCM, 1661 kg/BCM, and 2077 kg/CCM. Find the load factor and shrinkage factor for the soil.

Load factor = 0.70 Shrinkage factor = 0.8

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4

A soil weighs 1163 kg/LCM, 1661 kg/BCM, and 2077 kg/CCM. How many bank cubic meters (BCM) and compacted cubic meters (CCM) are contained in 593,300 LCM of this soil?

bank vol. = 415,310 BCM; compacted vol. = 332,248 CCM

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5

Find the base width and height of a triangular spoil bank containing 76.5 BCM if the pile length is 9.14 m, the soil’s angle of repose is 37°, and its swell is 25%.

B = 7.45 m; H = 2.80 m

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6

Find the base diameter and height of a conical spoil pile that will contain 76.5 BCM of excavation if the soil’s angle of repose is 32° and its swell is 12%.

D = 10.16 m; H = 3.17 m

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7

Find the volume (bank measure) of excavation required for a trench 0.92 m wide, 1.83 m deep, and 152 m long. Assume that the trench sides will be approximately vertical.

𝟐𝟓𝟓 𝐁𝐂𝐌

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8

Estimate the actual bucket load in bank cubic meters for a loader bucket whose heaped capacity is 3.82 m3. The soil’s bucket fill factor is 0.90 and its load factor is 0.80.

𝟐.𝟕𝟓 𝐁𝐂𝐌

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9

Find the expected production in loose cubic meters (LCM) per hour of a small hydraulic excavator. Heaped bucket capacity is 0.57 m3. The material is sand and gravel with a bucket fill factor of 0.95. Job efficiency is 50 min/h. Average depth of cut is 4.3 m. Maximum depth of cut is 6.1 m and average swing is 90. Hint: Cycle output = 250 cycles/60 min Swing-depth factor= 1.00

𝟏𝟏𝟑 𝐋𝐂𝐌/𝐡𝐫

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10

Find the expected production in loose cubic meters (LCM) per hour of a 2.3-m3 hydraulic shovel equipped with a front-dump bucket. The material is common earth with a bucket fill factor of 1.0. The average angle of swing is 75° and job efficiency is 0.80. Hint: Standard cycles = 150/60 min Swing factor = 1.05

𝟐𝟗𝟎 𝐋𝐂𝐌

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11

Determine the expected dragline production in loose cubic meters (LCM) per hour based on the following information: Dragline size = 1.53 m3 Swing angle = 120° Average depth of cut = 2.4 m Material = common earth Job efficiency = 50 min/h Soil swell op = 25% Hint: Ideal output = 176 BCM/h Swing-depth factor = 0.90

𝟏𝟔𝟓 𝐋𝐂𝐌/𝐡𝐫

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12

Estimate the production in loose cubic meters per hour for a medium-weight clamshell excavating loose earth. Heaped bucket capacity is 0.75 m3. The soil is common earth with a bucket fill factor of 0.95. Estimated cycle time is 40 s. Job efficiency is estimated at 50 min/h.

𝟓𝟑 𝐋𝐂𝐌/𝐡𝐫

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13

A wheel tractor-scraper weighing 91 t is being operated on a haul road with a tire penetration of 5 cm. What is the total resistance (kg) and effective grade when the scraper is ascending a slope of 5%? Hint: RRF = 20 + (6 x cm penetration) GRF = 10 x grade (%) Effective grade = Grade (%) + RRF/10

𝐓𝐨𝐭𝐚𝐥 𝐑𝐞𝐬𝐢𝐬𝐭𝐚𝐧𝐜𝐞 = 𝟗𝟏𝟎𝟎 𝐤𝐠; 𝐄𝐟𝐟𝐞𝐜𝐭𝐢𝐯𝐞 𝐆𝐫𝐚𝐝𝐞 = 𝟏𝟎%

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14

A wheel tractor-scraper weighing 91 t is being operated on a haul road with a tire penetration of 5 cm. What is the total resistance (kg) and effective grade when the scraper is descending a slope of 5%? Hint: RRF = 20 + (6 x cm penetration) GRF = 10 x grade (%) Effective grade = Grade (%) + RRF/10

𝐓𝐨𝐭𝐚𝐥 𝐑𝐞𝐬𝐢𝐬𝐭𝐚𝐧𝐜𝐞 = 𝟎 𝐤𝐠; 𝐄𝐟𝐟𝐞𝐜𝐭𝐢𝐯𝐞 𝐆𝐫𝐚𝐝𝐞 = 𝟎%

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15

A four-wheel-drive tractor weighs 20,000 kg and produces a maximum rimpull of 18,160 kg at sea level. The tractor is being operated at an altitude of 3050 m on wet earth. A pull of 10,000 kg is required to move the tractor and its load. Can the tractor perform under these conditions? Hint: Derating factor = [Altitude (m) - 915]/102 Coefficient of traction = 0.45

𝐁𝐞𝐜𝐚𝐮𝐬𝐞 𝐭𝐡𝐞 𝐦𝐚𝐱𝐢𝐦𝐮𝐦 𝐩𝐮𝐥𝐥 𝐚𝐬 𝐥𝐢𝐦𝐢𝐭𝐞𝐝 𝐛𝐲 𝐭𝐫𝐚𝐜𝐭𝐢𝐨𝐧 𝐢𝐬 𝐥𝐞𝐬𝐬 𝐭𝐡𝐚𝐧 𝐭𝐡𝐞 𝐫𝐞𝐪𝐮𝐢𝐫𝐞𝐝 𝐩𝐮𝐥𝐥, 𝐭𝐡𝐞 𝐭𝐫𝐚𝐜𝐭𝐨𝐫 𝐜𝐚𝐧𝐧𝐨𝐭 𝐩𝐞𝐫𝐟𝐨𝐫𝐦 𝐮𝐧𝐝𝐞𝐫 𝐭𝐡𝐞𝐬𝐞 𝐜𝐨𝐧𝐝𝐢𝐭𝐢𝐨𝐧𝐬.

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16

A crawler tractor weighing 36 t is towing a rubber-tired scraper weighing 45.5 t up a grade of 4%. What is the total resistance (kg) of the combination if the rolling resistance factor is 50 kg/t?

𝟓𝟓𝟑𝟓 𝐤𝐠

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17

A power-shift crawler tractor has a rated blade capacity of 7.65 LCM. The dozer is excavating loose common earth and pushing it a distance of 61 m. Maximum reverse speed in third range is 8 km/h. Estimate the production of the dozer if job efficiency is 50 min/h. Hint: Fixed time = 0.05 min Dozing speed = 4.0 km/h

𝟐𝟕𝟏 𝐋𝐂𝐌/𝐡𝐫

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18

Estimate the hourly production in loose volume (LCM) of a 2.68-m3 wheel loader excavating sand and gravel (average material) from a pit and moving it to a stockpile. The average haul distance is 61 m, the effective grade is 6%, the bucket fill factor is 1.00, and job efficiency is 50 min/h. Hint: Basic cycle time = 0.50 min Travel time = 0.30 min

𝟏𝟔𝟖 𝐋𝐂𝐌/𝐡𝐫

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19

Estimate the production of a single-engine two-axle tractor scraper based on the following information: Maximum heaped volume = 24 LCM Maximum payload = 34,020 kg Material: Sandy clay, 1898 kg/BCM, 1571 kg/LCM, rolling resistance 50 kg/t Job efficiency = 50 min/h Operating conditions = average Single pusher Haul route: Section 1. Level loading area Section 2. Down a 4% grade, 610 m Section 3. Level dumping area Section 4. Up a 4% grade, 610 m Section 5. Level turnaround, 183 m Hint: Travel time: Section 2 = 1.02 min Section 4 = 1.60 min Section 5 = 0.45 min Fixed cycle: Load spot = 0.3 min Load = 0.6 min Maneuver and dump = 0.7 min

𝟏𝟗𝟐 𝐁𝐂𝐌/𝐡𝐫

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20

The estimated cycle time for a wheel scraper is 6.5 min. Calculate the number of pushers required to serve a fleet of nine scrapers using single pushers. Determine the result for both backtrack and chain-loading methods. Hint: Typical pusher cycle time (min) Back-track (single pusher) = 1.5 Chain or shuttle (single pusher) = 1.0

𝐛𝐚𝐜𝐤-𝐭𝐫𝐚𝐜𝐤 = 𝟑; 𝐜𝐡𝐚𝐢𝐧 = 𝟐

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21

Find the expected production of the scraper fleet of the previous problem if only one pusher is available and the chain-loading method is used. Expected production of a single scraper assuming adequate pusher support is 173 BCM/h. Hint: Number of pushers required to fully serve fleet = 1.4

𝟏𝟏𝟐 𝐁𝐂𝐌/𝐡𝐫

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22

Given the following information on a shovel/truck operation, calculate the number of trucks theoretically required and the production of this combination. Shovel production at 100% efficiency = 283 BCM/h Job efficiency = 0.75 Truck capacity = 15.3 BCM Truck cycle time, excluding loading = 0.5 h

𝐍𝐨. 𝐨𝐟 𝐭𝐫𝐮𝐜𝐤𝐬 𝐫𝐞𝐪𝐮𝐢𝐫𝐞𝐝 = 𝟏𝟏; 𝐄𝐱𝐩𝐞𝐜𝐭𝐞𝐝 𝐩𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧 = 𝟐𝟏𝟐 𝐁𝐂𝐌/𝐡

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23

Given the following information on a shovel/truck operation, calculate the expected production if two trucks are removed from the fleet. Shovel production at 100% efficiency = 283 BCM/h Job efficiency = 0.75 Truck capacity = 15.3 BCM Truck cycle time, excluding loading = 0.5 h

𝟏𝟖𝟔 𝐁𝐂𝐌/𝐡

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24

24.1 km of gravel road require reshaping and leveling. You estimate that six passes of a motor grader will be required. Based on operator skill, machine characteristics, and job conditions, you estimate two passes at 6.4 km/h, two passes at 8.0 km/h, and two passes at 9.7 km/h. If job efficiency is 0.80, how many grader hours will be required for this job?

𝟐𝟑.𝟏 𝐡

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25

Trial blasting indicates that a rectangular pattern of drilling using 7.6-cm holes spaced on 2.75-m centers and 6.1 m deep will produce a satisfactory rock break with a particular explosive loading. The effective hole depth resulting from the blast is 5.5 m. Determine the rock volume produced per meter of drilling.

𝟔.𝟖 𝐦³/𝐦

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26

A jaw crusher is producing 227 t/h of crushed gravel and discharging it onto a three-screen deck. The top screen in the deck is a 38-mm screen. The gradation of crusher output shows 100% passing 76 mm, 92% passing 38 mm, and 80% passing 19 mm. Material weight is 1842 kg/m3. Find the minimum size of the 38-mm screen to be used. Check both total screen load and screen passing capacity. Hint: Basic capacity: Total feed = 62/t/h/m2 Passing screen = 34 t/h/m2 Deck position factor (top) = 1.0 Halfsize factor (80%) = 1.8 Oversize factor (8%): Total feed = 0.96 Passing screen = 1.04 Weight factor = 1.15

𝟐.𝟗 𝐦²

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27

Calculate the maximum hourly production of an asphalt plant based on the data in the following list. Mix composition: Asphalt = 6% Aggregate composition: Coarse A = 42% Coarse B = 35% Sand = 18% Mineral filler = 5% Aggregate moisture = 8% Dryer capacity at 8% moisture removal = 110 ton/h Hint: Plant capacity = [Dry capacity × 10^4]/[(100 - asphalt%)(100 - fines%)]

𝟏𝟐𝟑 𝐭𝐨𝐧/𝐡

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28

[NOV 2022] Calculate the volume of plastic concrete that will be produced by the mix design given in the table.

𝟎.𝟓𝟏 𝐦³

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29

Determine the actual weight of each component to be added if the sand contains 5% excess moisture and the gravel contains 2% excess moisture.

𝐖𝐚𝐭𝐞𝐫 = 𝟔𝟑 𝐤𝐠; 𝐒𝐚𝐧𝐝 = 𝟒𝟒𝟕 𝐤𝐠; 𝐆𝐫𝐚𝐯𝐞𝐥 = 𝟓𝟔𝟎 𝐤𝐠

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30

Refer to the previous problem. Determine the weight of each component required to make a three-bag mix and the mix volume.

𝐂𝐞𝐦𝐞𝐧𝐭 = 𝟏𝟐𝟕.𝟖 𝐤𝐠; 𝐒𝐚𝐧𝐝 = 𝟑𝟕𝟎 𝐤𝐠; 𝐆𝐫𝐚𝐯𝐞𝐥 = 𝟒𝟔𝟒 𝐤𝐠; 𝐖𝐚𝐭𝐞𝐫 = 𝟓𝟐 𝐤𝐠; 𝐌𝐢𝐱 𝐯𝐨𝐥𝐮𝐦𝐞 = 𝟎.𝟒𝟐 𝐦𝟑

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