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A collection of practice questions and answers for Instrument Technician certification, covering loop checks, electrical troubleshooting, valve mechanics, and piping standards, and safety procedures.
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In commissioning, when is the BEST time to document each loop check?
At the time each test is completed
On which type of service must Teflon paste NEVER be used?
Oxygen service
If a 120VAC input measures 120V between hot and ground but 72V between hot and neutral, what is the most likely cause of the 24VDC power supply failure?
Lost the neutral
Under what condition does tube gain increase?
When the bend radius increases
What temperature measuring device produces a voltage as the temperature changes?
Thermocouple
In which document can a pressure piping code be found?
ANSI B 31.1
What is the preferred method for marking tubing before cutting?
Mark the tube with a felt tip pen
Which of the following is an example of a direct measurement indicator?
Sight glass
Which activity is NOT typically performed during loop checks?
Proving
If a 75V DC potential is applied to a 25 ohm load, what is the circuit current?
3.0 amps
When does a valve exhibit linear-flow characteristics?
When the flow corresponds directly to the valve stem position
What is the circuit current if 45 VDC is applied to a 250 ohm load?
0.18 amp
Which of these valves is NOT used to regulate flow?
Gate
What is the term for the desired value of a dynamic variable in a process?
Set point
What is an acceptable tool for marking 360 degrees around the outside of tubing?
Rubber band
What process variable is defined as the amount of force exerted by a substance over a given unit of measure?
Pressure
Storage of steel wool is considered a fire hazard when kept near which items?
Batteries
What is considered the MINIMUM value of the measured process range?
Zero input value
What does a bubbler system measure?
Head pressure
What should be used to prevent travel damage to a limit switch?
Mechanical stop
In a controller, what does automatic control describe?
The final control element responding to the error signal or change in process
How must soft rolled tubing be unrolled and straightened?
By hand
Where can an instrument fitter find the proper method to connect an instrument to a process tap?
On an installation detail
Which part of a control valve controls the plug proportionally to the controller's output?
Valve positioner
What should workers always assume regarding electrical equipment and lines?
They are energized until proven otherwise
What is the main function of a transducer?
To convert one signal form into another signal form
What type of liquid is used for degreasing electronic equipment?
Isopropyl alcohol
If a large self-operated regulator is sluggish during load changes, what is the first step to improve operation?
Raise the outlet pressure
What is a critical step during acid cleaning a tubing run after installation?
Drain low points
How is the setpoint changed on a field mounted controller?
Manually
When using a multimeter to drive loop current, what should the meter be set to?
Output mA
Why might a multimeter read voltage correctly but fail to read milliamp current even when leads are correct?
The meter's current fuse is blown
How much should the cut ends of packing rings be staggered during installation?
90 Degrees
As a rule of thumb, how much will 1/2 inch tubing gain for every 90-degree bend?
3/8 inch
What does NOT need to be checked when receiving an instrument?
The shipping date from the manufacturer
Where are rubber gaskets typically used?
In low pressure/low temperature systems
What is the purpose of an instrument index?
To list every instrument used on a project
What are the two common types of material used for shielding?
Foil and braided
What type of control does an employee have over energy potential if they hold the power plug after removing it from the outlet?
Exclusive control
In relation to valve actuators, what does the term "fail open" mean?
When the actuator power is lost, the valve will open
What should be done if Hastelloy "B" tubing is mixed with 316 SS tubing and neither is labeled?
Report the problem to the supervisor and have the tubing PMI'd (Positive Material Identification)
What two factors determine the static head pressure near the bottom of a tank?
The height of the level and the specific gravity
Which two parameters are best for troubleshooting a transmitter with a non-working RTD?
DC voltage and resistance
Which part of an instrumentation installation drawing lists the required fittings?
Materials list
Using the equation Absolute vacuum pressure=barometric pressure−vacuum gauge reading, find the absolute pressure if the gauge reads 22.2 inHg and barometric pressure is 27.68 inHg.
5.48 inHg
What is the primary factor affecting the severity of an electrical shock?
Amount of current in the body
If a sump pump motor continues to run after the tank is empty, what is the likely cause in the float switch?
Contacts are welded closed
Where are the specific types of gaskets and gasket materials for a project listed?
A section of the specifications
What is the preferred medium to remove debris from a new instrument air line prior to service?
Air
A strain gauge measures external force by detecting a change in which property?
Resistance