Manufacturing Processes Study Guide

You must always wear _____ _____ when in the shop

safety glasses

_____ have someone else turn on the machine for you. You must turn them on by yourself.

Never

The floor and machine should be ___________________ before you begin working

clean and free of scraps

In order to cut cylindrical stock you must use a _________ ________

holding devise

Never use a machine without the proper _____ in place

guard

Never ___________ material containing nails, and or paint

saw or joint

Never start cutting until the machine _______________

reaches full speed

Never have the blade ________ the material when turning the machine on

contacting

Radial Arm Saw - You should always hold the material with your ___ hand and the saw with your ____ hand

left, right

Radial Arm Saw - Never place your hands closer then ______ from the path of the blade while making a cut

6 inches

Radial Arm Saw - You must always pull the saw slowly through the material to make a cut, never ____ the saw away from you while making a cut

push

Radial Arm Saw - Never make adjustments to the saw ______________________

while it is running

Radial Arm Saw - The teeth on the bottom of the blade should always be pointing to the ____ of the machine

rear

Radial Arm Saw - If a piece of material is too long to support on your own you should _________________ to help support it.

ask someone

__________________ is the only operation that can be performed on the Radial Arm Saw

Rough cross cutting

Jointer - You should only cut a ______ from the edge of hardwood stock, never cut deeper then ______

1/16 inch

Jointer - You should always stand ______ __ the infeed table, never in line with the table while jointing the edge of a board.

next to

Never joint the ____ ____ of a board

end grain

Never joint a board that is less than _____ long

8 inches

Jointer - Your hands must be at least three inches from the cutter head at all time.  They should never pass over top of the ______ ______

cutter head

Table Saw - When replacing the blade the teeth at the top should always be pointing ______ the direction from which the material is to be feed

toward

Table Saw - The blade should be adjusted so that the gullets of the blade are just above, or _______ above the material being cut

1/4 inch

Table Saw - Never saw ________ or twisted material

warped

Table Saw - Never Free hand saw on the table saw always saw against the ______ or miter gauge

fence

Table Saw - You should always use a ____ ____ when ripping material narrower than 2 inches

push stick

Never stand directly __ _____ with the table saw blade

in line

Table Saw - Never make a cut without first _______ one edge

jointing

Table Saw - When ripping long material push the material all the way through ___ ____ ______ or with the help of someone on the outfeed side

to the floor

Table Saw - You should never remove the blade guard to make a cut unless first getting the ___________ _____________

instructor’s permission

Band Saw - The guard and guide should be a maximum of 1/4 inches ______ ___ ________

above the material

The teeth on the band saw should point in a _________ direction

downward

Band Saw - On tight curves or long cuts, ______ ______ should be made so that you do not have to back out of a cut

relief cuts

The band saw is the ____ ____ that you can free hand saw on using one hand to guide the work and the other to push the work into the saw

only saw

Band Saw - Never make adjustments to the machine or push scraps away _____ _____ _____ while the machine is running

with your hands

Band Saw - You must always keep your _______ at least 2 inches from the blade

fingers

Band Saw - Cut ______ so you don’t put excess stress on the blade

slowly

Band Saw - If you need to _____ ____ of long cuts first stop the machine and wait for it to come to a complete stop

back out

Band Saw - Cylindrical stock may only be cut when using a _______

V-block